Custom Equipment Hy-Brid Lifts HB 1030CE Скачать руководство пользователя страница 5

1.4 | STABILITY TESTING

This machine has been stability tested to standards EN280 or AS 14180.  The most adverse stability test is the 
stationary, lateral slope configuration for both units.  

The stability test is to be done in compliance with EN280:2015, chapter 6.1.4.2.1, or AS14180  chapter 6.5.2, on an 
inclination of 2º, with 408 kg (900 lb.) for model HB-1030CE and 365 kg (804 lb.)  for HB-1430CE on the platform, 
located as described in the standards.

This test can be simulated on a level surface with no load on the platform, using a side pull that causes the same 
overtirning moment as the loads and inclination described above.  This equivalent test can be done as shown in the 
figure below.

For the HB-1030CE S3 the test weight/pull force is 52 kg (115 lb.)

For the HB-1430CE S3 the test weight/pull force is 55.3 kg (122 lb.)

SECTION 1 | SAFETY

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

8

SECTION 2 | MAINTENANCE

2.1 | BATTERY MAINTENANCE

This unit may be  equipped with 12-volt AGM maintenance-free batteries or with deep cycle 12-volt batteries.  

NOTE:  The surrounding temperature greatly affects the power reserve within a battery.

EXAMPLE:  A battery that is 100% charged at 80° F (27°C) drops to 65% at 32°F (0°C). At 0°F (-18°C), this battery will 
drop to 40% efficiency.

NEVER ADD ACID TO BATTERY!

Battery Maintenance - WET CELL BATTERIES

The care and maintenance of your battery has much to do with how well this unit functions.  Battery wiring and 
water level should be checked monthly. 

Disconnect battery (either using master power switch or remove battery lead) and make sure the charger is not 
plugged in before opening caps.

Do not overfill.  When the cells are too full, fluid will seep out when charging. The solution is at its proper strength 
when the battery is manufactured.  Use distilled water and keep fluid up to proper level.  When required, water 
should be added to battery after charging, unless water level is below the plates.

2.2 | CHARGING THE BATTERY

BATTERIES GENERATE EXPLOSIVE GASES. KEEP SPARKS AND

 FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING.

The charger is equipped with an interlock circuit.  The unit will not operate while charging.   Shortened battery life 
will result.

 

To Charge:

• 

Park the machine on a level surface.

• 

Plug charger into AC outlet until charged.

• 

For best battery life, leave the charger plugged in until machine will be used again.  The charger will maintain 
the battery charge.

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

9

Содержание Hy-Brid Lifts HB 1030CE

Страница 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 714 REV C HB 1030CE HB 1430CE SERIES III BY CUSTOM EQUIPMENT LLC...

Страница 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Страница 3: ...RENCES 16 4 1 HYDRAULIC SCHEMATIC HS HBCE 16 4 2 ELECTRICAL SCHEMATIC WS 112 20 301 51 18 4 3 CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM PART NO WD 112 20 301 51 22 5...

Страница 4: ...think might be unsafe stop the platform and request further information from quali ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSO...

Страница 5: ...tery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency NEVER ADD ACID TO BATTERY Battery Maintenance WET CELL BATTERIES The...

Страница 6: ...E HB 1430CE SUPO 714 REV C 10 2 3 LUBRICATION Item Speci cation Frequency of Lubrication Wheels Te on Spray Quarterly Optional 2 4 COMPONENTS REQUIRING ADJUSTMENT Under normal use no components should...

Страница 7: ...tform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement For Actuator Steered models Enable Switch Does not elevate unless enable is pressed For Counte...

Страница 8: ...d models Tie rods secure All Functions Srive Elevate Steer Operational see Pre Start Inspection for details Wheels Pothole guards deploy when platform elevated Snap Rings Secure Emergency Stop Breaks...

Страница 9: ...HNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC HS HBCE MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 16 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO...

Страница 10: ...0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 7 6 12 12 6 0 5 5 5 5 12 5 9 1 3ODWIRUP WO 6HOHFW DVH WO 6HOHFW DVH LIW 6LJQDO DVH RZHU 6LJQDO UDNH 2XWSXW 6 9 6 9 6 LS...

Страница 11: ...roblem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the...

Страница 12: ...3 7 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 22 SECTION 5 WIRING DIAGRAMS 0 526 7 5 0 5 9 5 0 526 7 5 9 0 77 5 77 5 5 12 1 3 0 7 6 7 6 1 0 5 21 36 36 1 6 1625 1 6 1625 2 5 0 360...

Страница 13: ...51 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 24 SECTION 5 WIRING DIAGRAMS 7 5 12 12 6 7 7 5 5 5 5 5 2 1 2 WR WR 6 6 WR 68 72 78 725 5 7 67 5 0 7 6 7 7 67 5 0 7 6 7 WR WR WR WR WR...

Страница 14: ...E SUPO 714 REV C 26 SECTION 5 WIRING DIAGRAMS 7 5 7 1 7 5277 7 5277 5 9 0 1 211 7 21 2 67 211 7 21 2 67 3 7 211 725 5217 9 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 2 127 6 5 1 7 7 21 7 7...

Страница 15: ...blem Yes Reference Revision A Are all power supply connections and switches functioning properly isually inspect wire harness from lower controls to upper Is there damage y switch on Reset E Stop butt...

Страница 16: ...ting If a part has been identified as needing replacement see the Parts View To identify part number to order If any wiring or components have been altered from the original manufacture problems may n...

Страница 17: ...nections at actuator Pull test connections if failure crimp on new connector s Consider mode limit switch wiring or switch failure red and or black wires Continuity test on switch voltage test on red...

Страница 18: ...ilable Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is leaking unusually noisy etc Replace pump assembly May be worn or defective Troubl...

Страница 19: ...cylinder or damaged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully ne...

Страница 20: ...430CE SUPO 714 REV C 38 Description Part Number Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 112 21 311 51 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515...

Страница 21: ...s or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and oper...

Страница 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 42 NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 43...

Страница 23: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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