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TROUBLESHOOTING

PROBLEM:  CRIMPER WILL NOT RUN AT ALL

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The white rocker switch is also a circuit breaker.  Check to see that the circuit

breaker has not been tripped.

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Check the wall outlet.  Use of extension cords or outlets with inadequate power

can damage the motor .  Do not  run the crimper from a portable power source.

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Check the pneumatically actuated switch in the electrical box mounted on the

motor.  This switch controls power to the motor and is actuated with air pressure
from the bulb on the end of the hose going into the box.

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Check the micro switch located in the base of the micrometer.  this is a normally

closed switch and must be closed for the crimper to operate.

PROBLEM:  CRIMP DIAMETER TOO LARGE

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Check crimper calibration and re-calibrate if required.

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Incorrect die being used.  Each die has a range of approximately 3mm (.120 in)

above the closed diameter of the die.  The closed diameter is the die size stamped
on the die ring.

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Incorrect setting of  the micrometer.  Check hose manufacturer’s specifications.

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Inadequate pump pressure.  Check oil level in the pump.  It should be 1-1/2 to 2

inches below the fill plug.  Replenish with ISO Viscosity Grade 46 hydraulic oil.

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Inadequate lubrication causing the pump to work harder than normal to reach

the required diameter.

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Inadequate pressure being generated by the pump.  This is most likely if the

crimper can crimp the smaller size hoses and not the larger hoses.  When correctly
adjusted, the pump should generate approximately 5,000 psi.

Do Not adjust pump to produce in excess of 5,000 psi as damage to components or
personal injury may result

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No pressure being generated by the pump.  There should be a definite change in

pitch of the pump as it cycles into high pressure mode and begins to “work” harder.

PROBLEM: CRIMP DIAMETER TOO SMALL

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Check crimp diameter and re-calibrate if necessary

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Incorrect die being used (See die range under Crimp Diameter too Large)

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Incorrect setting of  the micrometer.  Check hose manufacturer’s specifications.

Содержание CC25

Страница 1: ...CC25 HYDRAULIC CRIMPER OPERATORS MANUAL...

Страница 2: ...OF FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER S SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION Rev 3 2 2005 For...

Страница 3: ...3 Page CC25 COMPONENT IDENTIFICATION CRIMP ADJUSTMENT MICROMETER SYSTEM POWER SWITCH AND CIRCUIT BREAKER CRIMP HEAD RESERVOIR DRAIN REMOTE START STOP SWITCH OIL FILL PLUG BEHIND THE MOTOR...

Страница 4: ...ter 6 Wire 1 Maximum Die Opening Die Size Plus 18mm Maximum Opening w o Dies 86mm Length 21 Width 11 Weight 195 lb Electrical Power Requirement Std 110V Electrical Power Requirement Optional 220V 1 Ph...

Страница 5: ...te on Micrometer Settings Each 100 on the Micrometer represents 1 mm above the closed diameter of the die set For example with a 57mm die installed and the Micrometer set at 150 the finished crimp dia...

Страница 6: ...lace taking care not to lose the springs If the crimper does not shut off when the dies are completely closed loosen the jam nut on the end of the micrometer and turn the set screw out slightly Retigh...

Страница 7: ...between the master die fingers Be certain to replace the pads as they prevent dirt and debris from falling between the master die fingers and destroying the finished surfaces of the master dies With...

Страница 8: ...eter is the die size stamped on the die ring Incorrect setting of the micrometer Check hose manufacturer s specifications Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 i...

Страница 9: ...9 Page NOTES...

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