background image

CC200 / CC400

 

General Production Hose Crimper

13

COMPONENT PARTS BREAKDOWN

CC-1

5

0/

20
0/

400

 E

lec
tr

ic

al

 Box

 (10

3

05
3)

ITEM

PART NUMB

E

R

DES

CRIP

T

ION

ST
OCK

 N
U

M

B

E

R

QT

Y

1

1

02
945

E

lec
tric
al Box

 Met

a

l As

s

e

m

b

ly

10
29
4

5

1

2

6

9

915

K65

C

ab
le Strain

 Rel
ief

6

9

9

15K65

1

3

6

9

915

K56

3

/4

 NPT 

Co
rd Grip

69
915K56

1

4

7

80
7K6

4

M

u

lt

i-Wire

 Co

rd 
Grip

780

7

K6
4

1

5

69
915

K

51

3/

8 NPT 

Co
rd Grip

69
915K51

1

6

103

060

4 Pin

 Rec

e

p

tica
l

1

R400

4A
2

0

A1
20

1

7

9

125

1A5

3

7

1

/4

-20
 x 1/2 SHCS

9

125

1

A

5

3

7

2

8

3

.1

2

5

LDI

N

3

.1

25 

Le
ngt

h DIN Rai

l

3

.12

5

L

D

IN

1

9

9

067

5A0

2

9

1

/4

-2

0 Nut

 wi
th 
Toot

h W

a

she

r

9

0

67
5

A

0

2

9

3

10

103

057

-230

3

M

a

n

ua
l Sta

rte

r with 

Ov
e

rload

 -

 2

30V

 3

P

h

B

M

3

RHB-0

16

1

11

103

057

-230

1

M

a

nua

l Sta

rte

r with 

Ov
e

rload

 -

 2

30V

 1

P

h

B

M

3RHB-0

32

1

CC-150

/2

00/

40
0 El

ect
ric

al Bo

x (1

030

5

3)

IT

E

M

P

A

RT NUMB

E

R

DESCR

IPTIO

N

S

T

O

C

K NUMB

E

R

QT

Y

1

2

103

0

57
-46

0

3

M

a

n

u

al S

ta

rte

r w
ith 

O

v

e

rlo

ad
 -

 46

0

V

 3Ph

BM3RHB-

0

04

1

1

3

1

0

30
59-L

INK1.

355

L

S

tart

er Swit

ch 
Lin
ka
ge

BZ0V

YRL

1

1

4

10
305

9

E

x

te

rna
l S
ta

rte

r Ha

ndle

 a

n

Lin
k

age

B

Z0V

Y

RL

1

1

5

9

0

27
3A
197

#8
-32

 x

 3/

C

S

 Sc

rew

9

02
73A197

2

1

6

10
305

5

2

30/

46
0-24

VA
C Tran

sform

e

r

P

T5
0Q
G

1

1

7

9

0

48
0A
009

#8-3

2

 Nut

904

8

0A009

2

18

MEN2

T

im
e

-Del
a

y 2 

Amp

 Fu

s

e

M

E

N2

1

1

9

10
305

6

Br
idge

 Rec

tif

ier

MP

150

5

1

2

0

9

1

25
1A
541

1

/4-2

0 X 7/

8" 
S

HCS

912

51A541

1

2

1

9

125

5A
190

#8
-32 x 1/

B

HCS

912

55A190

5

7

9

5

4

20

3

2

10

11

12

13

8

1

6

14

21

15

17

18

19

16

Содержание CC200

Страница 1: ...minimum maintenance Micrometer style adjustment permits crimping a wide variety of hose and fittings Th Th Th The e e CC CC CC CC CC20 20 20 20 200 0 0 0 0 S S Se Se Se i ri ri ries es es h h h hos os...

Страница 2: ...PARTS BEFORE USING CRIMPER CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MA...

Страница 3: ...MAINTENANCE 5 DIE SET UP INSTALLATION 6 HYDRAULIC DIE INSTALLATION 7 AccuStopTM COUPLING STOP 8 CRIMPING CALIBRATION 9 TROUBLESHOOTING 10 CC200 CC400 CRIMPERS REPLACEMENT ACCESSORIES 11 COMPONENT PAR...

Страница 4: ...ydraulic Oil Built in die storage panel keeps frequently used die sets readily available Power Switch Metric Micrometer Style Adjustment Manual Back Stop CC200 Hydraulic Hose Crimper CC400 Hydraulic H...

Страница 5: ...the correct direction Check the oil level in the sight glass on the rear of the crimper 8 U S gallons of ISO 46 hydraulic oil are required to completely refill the tank Oil can be drained from either...

Страница 6: ...r dies to the full open position as shown in photo A or to the position where the die removal tool can be inserted to release the retaining spring Insert the die removal tool in the release hole to re...

Страница 7: ...uds of the Hydraulic Dies with the holes in the Adapter Dies and SLOWLY close the crimper head on the die set as shown in photo C Bring the crimper head to a fully closed position as shown in photo D...

Страница 8: ...iameters as required With the crimper in the MANUAL mode bring the dies to a fully closed position Loosen the Coupling Stop Clamp and position the Coupling Stop against the back face of the dies Slide...

Страница 9: ...d press and hold the foot switch until the crimper shuts off If the AccuStopTM coupling stop is being used make settings according to instructions Check the finished crimp diameter with calipers to be...

Страница 10: ...is protected by a thermal overload relay If the relay trips after resetting it from the master pow er switch call for technical service PROBLEM MOTOR RUNS BUT FOOT SWITCH WILL NOT OPERATE Power to the...

Страница 11: ...bricant 3 oz mini grease tube P N 103887 CRIMPX Die Lubricant 14 oz large grease tube P N 103888 Foot Pedal Assembly P N 104118 99mm Quick Change Tool P N 102571 Crimper Stand 16 Station Die Holders P...

Страница 12: ...Die Panel 102946 5 5 99MM Die Holder 101242 6 5 84MM Die Holder 101243 6 20 1 4 20 x 3 8 SHCS 91251A535 7 4 1 4 20 x 1 2 BHCS 91255A537 8 1 Electrical Box Assembly 103053 9 4 1 4 20 x 1 2 SHFCS 92323A...

Страница 13: ...90675A029 3 10 103057 2303 Manual Starter with Overload 230V 3Ph BM3RHB 016 1 11 103057 2301 Manual Starter with Overload 230V 1Ph BM3RHB 032 1 CC 150 200 400 Electrical Box 103053 ITEM PART NUMBER DE...

Страница 14: ...ng Spider Insert 101543 03 8 1 8cc Gear Pump 101713 9 1 11cc Gear Pump 101542 10 1 14cc Gear Pump 102992 11 2 3 8 Washer 98023A31 12 2 3 8 Lock Washer 91102A031 13 2 3 8 16 x 1 1 4 Bolt 92865A626 14 1...

Страница 15: ...er Item 1 Die Panel 101244 1 2 End Panel 101246 2 16 5 16 Flat Washer 90108A030 3 8 5 16 Lock Washer 91102A030 4 8 5 16 18 X 1 Hex Bolt 92865A581 5 8 5 16 18 Hex Nut 95462A030 6 1 CC Crimper Table Top...

Страница 16: ...c product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomC...

Страница 17: ...400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CUSTOMCR...

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