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CC200 / CC400

 

General Production Hose Crimper

9

CRIMPING / CALIBRATION

Set Screw (.050 hex wrench)

CRIMPING

Select the correct die for the combination of hose and fi tting  being 
crimped.  Consult the hose and fi tting manufacturer’s specifi cations 
for the correct die to use and the fi nal crimp diameter required.

The fi nal crimp diameter will be the closed diameter stamped on the 
face of the die plus the number shown on the micrometer gage.  See 
the micrometer setting example below:

Micrometer Setting Example
Each 100 on the micrometer dial represents 1 mm above the 
closed diameter of the die set.  For example, with a 57mm 
die set installed and the micrometer set at 240 as shown in 
the photo, the fi nal crimp diameter would be 59.4 mm ( 57mm 
+ 2.4mm)

Insert the hose and fi tting in the crimper head to the correct depth 
and press and hold the foot switch until the crimper shuts off.  If the 
AccuStop

TM

 coupling stop is being used make settings according to 

instructions.

Check the fi nished crimp diameter with calipers to be certain that it is 
within the hose manufacturer’s specifi cations.

CALIBRATION

Due to physical variations in hose and fi tting combinations, it may be 
necessary to offset the crimper in either the plus or minus direction by 
a few mm to get the measured crimp diameter to match the micrometer 
setting.  If the fi nal crimp dimension is consistently off in either direction 
the micrometer dial can be adjusted to compensate.

Make a crimp with the hose and fi tting combination most commonly 
used, and measure the fi nished crimp diameter.

If necessary, loosen the set screw on the adjustment knob with a .050’ 
hex key wrench.

Rotate the adjustment knob so that the number on the dial matches 
the actual diameter of the fi nished crimp.

Tighten the set screw and make another crimp  to confi rm that the 
crimper is set correctly.

Содержание CC200

Страница 1: ...minimum maintenance Micrometer style adjustment permits crimping a wide variety of hose and fittings Th Th Th The e e CC CC CC CC CC20 20 20 20 200 0 0 0 0 S S Se Se Se i ri ri ries es es h h h hos os...

Страница 2: ...PARTS BEFORE USING CRIMPER CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MA...

Страница 3: ...MAINTENANCE 5 DIE SET UP INSTALLATION 6 HYDRAULIC DIE INSTALLATION 7 AccuStopTM COUPLING STOP 8 CRIMPING CALIBRATION 9 TROUBLESHOOTING 10 CC200 CC400 CRIMPERS REPLACEMENT ACCESSORIES 11 COMPONENT PAR...

Страница 4: ...ydraulic Oil Built in die storage panel keeps frequently used die sets readily available Power Switch Metric Micrometer Style Adjustment Manual Back Stop CC200 Hydraulic Hose Crimper CC400 Hydraulic H...

Страница 5: ...the correct direction Check the oil level in the sight glass on the rear of the crimper 8 U S gallons of ISO 46 hydraulic oil are required to completely refill the tank Oil can be drained from either...

Страница 6: ...r dies to the full open position as shown in photo A or to the position where the die removal tool can be inserted to release the retaining spring Insert the die removal tool in the release hole to re...

Страница 7: ...uds of the Hydraulic Dies with the holes in the Adapter Dies and SLOWLY close the crimper head on the die set as shown in photo C Bring the crimper head to a fully closed position as shown in photo D...

Страница 8: ...iameters as required With the crimper in the MANUAL mode bring the dies to a fully closed position Loosen the Coupling Stop Clamp and position the Coupling Stop against the back face of the dies Slide...

Страница 9: ...d press and hold the foot switch until the crimper shuts off If the AccuStopTM coupling stop is being used make settings according to instructions Check the finished crimp diameter with calipers to be...

Страница 10: ...is protected by a thermal overload relay If the relay trips after resetting it from the master pow er switch call for technical service PROBLEM MOTOR RUNS BUT FOOT SWITCH WILL NOT OPERATE Power to the...

Страница 11: ...bricant 3 oz mini grease tube P N 103887 CRIMPX Die Lubricant 14 oz large grease tube P N 103888 Foot Pedal Assembly P N 104118 99mm Quick Change Tool P N 102571 Crimper Stand 16 Station Die Holders P...

Страница 12: ...Die Panel 102946 5 5 99MM Die Holder 101242 6 5 84MM Die Holder 101243 6 20 1 4 20 x 3 8 SHCS 91251A535 7 4 1 4 20 x 1 2 BHCS 91255A537 8 1 Electrical Box Assembly 103053 9 4 1 4 20 x 1 2 SHFCS 92323A...

Страница 13: ...90675A029 3 10 103057 2303 Manual Starter with Overload 230V 3Ph BM3RHB 016 1 11 103057 2301 Manual Starter with Overload 230V 1Ph BM3RHB 032 1 CC 150 200 400 Electrical Box 103053 ITEM PART NUMBER DE...

Страница 14: ...ng Spider Insert 101543 03 8 1 8cc Gear Pump 101713 9 1 11cc Gear Pump 101542 10 1 14cc Gear Pump 102992 11 2 3 8 Washer 98023A31 12 2 3 8 Lock Washer 91102A031 13 2 3 8 16 x 1 1 4 Bolt 92865A626 14 1...

Страница 15: ...er Item 1 Die Panel 101244 1 2 End Panel 101246 2 16 5 16 Flat Washer 90108A030 3 8 5 16 Lock Washer 91102A030 4 8 5 16 18 X 1 Hex Bolt 92865A581 5 8 5 16 18 Hex Nut 95462A030 6 1 CC Crimper Table Top...

Страница 16: ...c product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomC...

Страница 17: ...400 East Valparaiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com See the complete line of CustomCrimp Crimpers and Accessories at 219 462 6128 CustomCrimp www customcrimp com CUSTOMCR...

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