Cumberland SUPER-SAVER XL SS-225-XL Скачать руководство пользователя страница 27

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4801-5101 Rev 1-2015

Page

Super Saver XL CE Heater

PARTS LIST

When Ordering Service Parts, Please Reference Model Number And Gas Type.

Ref. Number

Description

Ref. Number

Description

3005-0107

High Limit Thermo-Disc 160°C (320°F)

6401-5034

CE Enclosure Assy For
Control Plate /SS-XL-G-C

1007-1614

¼ Strain Relief

0404-2340

Cabinet Top Panel

1903-3005

Harness 230V CE Heater

0404-2341

Cabinet Front Panel

6401-5031

Control Plate, cmplt CE /SS-XL-G-C

3001-2862

Toggle Switch

3002-5001

24V Igniter Used For 230v, 50/60 Hz

6401-2867

Door Assembly ISM

3003-5003

Flame Sense Probe 1.25” Wire 64.25"

6401-1112

Door Assembly OSM

1041-2426

Pipe Nipple ¼ x 2½ Blk

3017-5090

Motor 1100, 1/3 Hp, 240V
50Hz CE

1009-1500

½ x ½ Brass Ball Valve

0408-4492

Igniter Mounting Bracket CE

1041-1488

½ Close Pipe Nipple

3001-1569

Push Button Switch SPST
Mom N-Off Screw

1021-1496

½ Pipe Plug

3591-2258

Control Module - Pektron
(Black) ASS-0692G01B

1041-1491

½ x 2 Pipe Nipple

3591-2256

Control Module - Pactrol
(Blue) 42057021/0158

3001-2862

Single-Pole Throw (On/Off)

0409-4537

CE Heater BSPP Adapter

3001-1740

Sail Switch

0404-4486

Outlet Finger Guard

0409-3001

Orifice, Butane/Propane

0409-3002

Orifice, Propane

0409-3006

Orifice, Natural Gas

0404-2358

Cord Connector Support

0404-4536

Panel Cabinet Bottom GS FAB Heater CE

0408-1131

Motor Mount

6401-1318

Blower Wheel

6401-2879

Blower Housing

Содержание SUPER-SAVER XL SS-225-XL

Страница 1: ...h any open flames 4 Immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any other appliance CONSIGNES DE SECURITE Si vous sentez une odeur de gaz 1 Ouvrez les fenetres 2 Ne touchez pas aux interrupteurs electriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz SUPER SAVER XL TM ...

Страница 2: ...ons Never use the heater in spaces which contain or may contain volatile airborne combustibles or products such as gasoline solvents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or recreational vehicle use Installation of this heater in a home or recreati...

Страница 3: ...Warnings And Cautions 5 3 Maintenance 6 4 Warranty 7 5 Installation 8 6 User Instructions 10 7 Gas Air Requirements 12 8 Conversion To Other Gases 12 9 Component And Wiring Diagram 15 10 Ladder Type Schematic Diagram 16 11 Servicing Instructions 17 12 Pipe Sizing For Sufficient Gas Service 22 13 Parts Assemblies 24 ...

Страница 4: ...n 7 Gas Air requirements Natural Gas Maximum 25 mbar 9 9 in w c and minimum 17 mbar 6 7 in w c inlet gas pressure acceptable at heater input Burner manifold pressure 9 45 mbar 3 8 in w c at maximum input Gas pressure should be checked by a certified gas technician while heater is in operation All sealing devices must be restored after the gas conversion Refer to Section 7 Gas Air requirements LHV ...

Страница 5: ...any time if power is connected 9 Heater is not recommended for heating human living quarters 10 Not to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume and or pressure is the responsibility of the installer 12 Adequate ventilation must be provided 13...

Страница 6: ...y inspect gas plumbing to the heater prior to each use Gas plumbing must be in accordance with local codes and requirements 6 Inspect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 7 Keep heater clean at all times A Open doors and blow out dust with high pressure air hose Be sure interior of burner and flared end are kept c...

Страница 7: ...nditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH i PRODUCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUG...

Страница 8: ... Leveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Install Dual Flare duct Fig 3 as shown with sheet metal screws provided This provides a multi directional heat flow that may be set by bending flaps 5 4 Connecting The Gas Supply For gas connection Fig 4 attach regulator to the Hi Pressure Line ...

Страница 9: ... of heater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into flange and secure with sheet metal screws 11 Place outer flashing seal around thru wall extension duct and secure with sheet metal screws to inside of wall 12 Fasten directional duct to extension duct mounting flan...

Страница 10: ... on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied the on off switch is activated and the thermostat indicates a call for heat 1 Route the power cable customer supplied through the metal cabinet grommet Refer to Figure 6 2 Assemble the black cable fitting and supplied fitting nut to the control box an...

Страница 11: ... to safe levels Both installer and operator must ensure that the building s ventilation rate never drops below the noted limits 6 2 Starting Up Adjust thermostat higher than house temperature Allow 20 seconds for heater to ignite On initial start up or when heater has not been in service for some time heater may require more than one attempt to purge air and ignite heater IF HEATER FAILS TO IGNITE...

Страница 12: ... 9087 3P G31 Propane 37 25 00 4 69 6450 9086 Appliance Gas Flow Rate Combustion Air Ventilation CO2 Limit Air Cal Value Category Number Required m3 hr Provided m3 h Required m3 hr MJ m3 2H 2E G20 6 28 m3 hr 60 1700 238 37 78 2L G25 7 31 m3 hr 60 1700 266 32 49 3B P G30 G31 4 8 kg hr 58 1700 160 125 81 3P G31 4 71 kg hr 59 1700 115 95 65 Source Adopted European Standard EN 437 1993 Gross Cal Values...

Страница 13: ...nced service technician Qualified Gas Technician Use Only 1 Turn the On Off switch Refer to Figure 6 located on the heater control panel to the OFF position 2 Disconnect heater from the power source 3 Turn the Ball Valve to the CLOSED position 4 Turn OFF gas supply at source and disconnect the gas supply line from the Ball Valve 5 Unplug the wires connected to the Gas Valve assembly and ensure not...

Страница 14: ...the main gas supply ON 17 Turn the Ball Valve to the ON position 18 Check for gas leaks A soap and water mixture works well Allow all areas to completely dry 19 Connect the heater to the power source 20 Turn the toggle switch located on the control panel to the ON position 8 3 Adjust the Manifold Pressure Qualified Gas Technician Use Only 1 Turn the toggle switch located on the control panel to th...

Страница 15: ...4801 5101 Rev 1 2015 Page 15 of 30 Super Saver XL CE Heater COMPONENT AND WIRING DIAGRAM 230 Volts A C 50 Hz Single Phase 9 Component And Wiring Diagram ...

Страница 16: ...4801 5101 Rev 1 2015 Page 16 of 30 Super Saver XL CE Heater LADDER TYPE SCHEMATIC DIAGRAM 230 Volts A C 50 Hz Single Phase 10 Ladder Type Schematic Diagram ...

Страница 17: ...cators listed below will help determine if system is operating properly The igniter will warm up and glow bright red The main burner flame will ignite The main burner flame will continue to burn after the igniter is turned off Trouble shooting the system consists of checking for these three visual indications The Visual Check Charts define the proper action if any of these indications do not occur...

Страница 18: ...ration and read pressure gauge 6 If necessary adjust pressure regulator on gas control valve to the acceptable manifold pressure found on rating plate and Section 1 of owner s manual 7 Remove pressure regulator adjustment screw 8 Using a screwdriver turn inner adjustment screw clockwise to increase or counter clockwise to decrease manifold pressure to burner 9 Always replace cap screw and tighten ...

Страница 19: ...ect Replace thermostat Go to Chart 2 Is 230V present across JT1 JT2 Is control module in lockout Has the unit been overheated Check wiring between terminal block and module Press Reset button Press thermal switch reset button above burner Replace igniter Disconnect electric power to system at main fuse or circuit breaker Unplug igniter and restore power Is 24V present at the igniter leads Check Wi...

Страница 20: ...energize system Restore gas supply at manufacturer s recommendation Is gas present at manufacturer s recommendation before entering gas valve Press reset button Is module in lock out With system energized it is 230V present at the transformer primary Disconnect lead at gas valves Energize system Is 25V present Check wires between transformer and gas valve Is 24V present at transformer secondary Re...

Страница 21: ...the steel wool or emery cloth then reinstall Replace sensor Energize system and check for proper operation Is input ground wired to burner ground Connect ground wiring Does igniter turn off with main burner flame still present Igniter remains heated bright red With main burner flame present Replace Electronic Control Module Replace electronic control module Is flame sensor probe located properly i...

Страница 22: ...e 4 Directions For Reading Pipe Size From Tables EXAMPLE Four 12 kW 40 000 BTUH heaters will be installed on the gas pipe line as in Arbitrary Piping System diagram 1 Refer to the pipe sections labeled in Arbitrary Piping System diagram below 2 Determine the HVR value of each pipe section of the system 3 Determine ELOP Length from meter to most remote heater length from a to e or g 30 meters m 8 m...

Страница 23: ...ize Diameter Values listed are for 0 6 sp gr based on Heat Of Combustion of 10 2 kWh m 3 IPS Length Of Pipe meters m m in mm in 3 6 9 12 15 18 21 24 27 31 46 60 75 90 12 7 5 15 8 622 51 35 28 24 22 19 18 17 15 14 12 10 8 7 19 1 75 20 9 824 106 73 59 50 44 40 37 35 32 30 25 21 17 16 25 4 1 26 7 1 05 199 138 110 94 84 76 70 65 60 57 47 40 32 29 31 8 1 25 35 1 1 38 410 278 226 193 170 155 144 135 126...

Страница 24: ...4801 5101 Rev 1 2015 Page 24 of 30 Super Saver XL CE Heater 13 Parts Assemblies 3005 0107 1007 1614 6401 2879 1903 3005 0404 2358 0404 4536 ...

Страница 25: ...2340 6401 1140 0404 2341 6401 2867 ISM 6401 1112 OSM 1004 1406 6401 5034 Empty Box 6401 5031 Control Plate 3004 6000 3002 5001 24 V 3003 5003 6401 1308 1041 2426 1041 1491 1009 1500 1041 1488 1021 1500 1021 1496 Refer to Model No for Orifice type 0408 4492 0409 4537 ...

Страница 26: ...5 Page 26 of 30 Super Saver XL CE Heater 0404 4486 6401 2879 6401 1318 0408 1131 3504 2000 3001 1740 3017 5090 6401 5033 3001 2862 3001 1569 1013 2047 1001 2158 3591 2258 Pektron Black or 3591 2256 Pactrol Blue 6401 5032 ...

Страница 27: ...e 1 25 Wire 64 25 6401 1112 Door Assembly OSM 1041 2426 Pipe Nipple x 2 Blk 3017 5090 Motor 1100 1 3 Hp 240V 50Hz CE 1009 1500 x Brass Ball Valve 0408 4492 Igniter Mounting Bracket CE 1041 1488 Close Pipe Nipple 3001 1569 Push Button Switch SPST Mom N Off Screw 1021 1496 Pipe Plug 3591 2258 Control Module Pektron Black ASS 0692G01B 1041 1491 x 2 Pipe Nipple 3591 2256 Control Module Pactrol Blue 42...

Страница 29: ......

Страница 30: ...C and has been assessed and constructed to meet the requirements of the following harmonised standards EN 12669 2000 I2L Except clause 5 2 4 Effectiveness of the Gas Governor EN 60335 1 1995 We also declare that production of the heater carried out at the above address will be in conformity with the type as described in the EC Type Examination Certificate and associated reports number EC 87 00 001...

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