background image

 

4801-5101 Rev 1-2015 

Page 

23

 of 

30

 

Super Saver XL CE Heater 

IMPORTANT ! 

Tables 3 and 4 are based on values given in the Gas Engineers Handbook and are intended as a guide only.  

 Consult your gas supplier for gas capacity and pipe size information for your particular piping system. 

 

 

4. 

In the appropriate table, NG (

Table 3

) or LP 

(

Table 4

), select the column showing the ELOP 

or the next longer length if the table does not 
give the exact length.  Use this column to 
compare table values to the HVR values.  In this 
example, the Natural Gas (NG) table is selected.  
From step 3, ELOP = 60 m.  Locate the column 
labeled 60 m in Table 3. 

5. 

Select a pipe section and read down the ELOP 
column to find the maximum gas capacity that 
matches the HVR for that pipe section.  If the 
exact figure is not shown, choose the next larger 
figure in the column.  In this example, start with 
pipe section c-e.  For pipe section c-e, HVR = 12 
kW. Since 12 kW is not listed, read the next 

higher value from the table.  The next higher 
value is 21.   

6. 

Follow the row leftward until you reach the 
column labeled „Nominal Iron Pipe Size‟, or 
„Internal Diameter‟, and read the number of the 
pipe size for the particular pipe section.  
Example: For pipe section c-e, the iron pipe size 
is 19.1 mm (3/4 in.) (Table 3: Locate 21 in the 60 
m column, read left). 

7. 

Repeat steps 5-6 for each pipe section in the 
system.  Use 60 m column for all readings.  
Example: The table „Pipe Sizes Determined For 
Arbitrary Piping System‟, summarizes the pipe 
sizes determined in this example. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Table 3:  Maximum Capacity Of Pipe In kWh (kilowatt hour) 

Nominal 

Internal 

Natural Gas (Methane) @ Pressure Drop Of 0.20 mbar (0.08 in. w.c.) 

Iron Pipe 

Size 

Diameter 

Values listed are for 0.6 sp.gr. based on Heat Of Combustion of 10.2 kWh/m

3

 

 

(IPS) 

Length Of Pipe, meters 

m

in. 

mm 

in. 

12 

15 

18 

21 

24 

27 

31 

46 

60 

75 

90 

12.7 

.5 

15.8 

.622 

51 

35 

28 

24 

22 

19 

18 

17 

15 

14 

12 

10 

19.1 

.75 

20.9 

.824 

106 

73 

59 

50 

44 

40 

37 

35 

32 

30 

25 

21 

17 

16 

25.4 

26.7 

1.05 

199 

138 

110 

94 

84 

76 

70 

65 

60 

57 

47 

40 

32 

29 

31.8 

1.25 

35.1 

1.38 

410 

278 

226 

193 

170 

155 

144 

135 

126 

117 

95 

82 

64 

60 

38.1 

1.5 

40.9 

1.61 

615 

427 

346 

290 

264 

237 

220 

202 

190 

182 

146 

126 

95 

90 

50.8 

52.6 

2.07 

1158 

806 

645 

556 

492 

445 

410 

380 

357 

337 

278 

234 

180 

175 

63.5 

2.5 

62.7 

2.47 

1846 

1275 

1032 

879 

776 

703 

659 

600 

571 

542 

439 

375 

283 

278 

76.2 

78.0 

3.07 

3223 

2256 

1831 

1554 

1392 

1260 

1143 

1084 

1011 

952 

776 

668 

544 

492 

102 

102 

4.03 

6741 

4630 

3751 

3195 

2843 

2579 

2374 

3198 

2110 

1964 

1611 

1348 

1109 

1005 

 

 

 

Table 4:  Maximum Capacity Of Pipe In kWh (kilowatt hour) 

Nominal 

Internal 

Liquid Propane (LP) @ Pressure Drop Of 0.20 mbar (0.08 in. w.c.) 

Iron Pipe 

Diameter 

Values listed are for 1.6 sp.gr. based on Heat Of Combustion of 25.8 kWh/m

3

 

Size 

(IPS) 

Length Of Pipe, meters 

mm 

in. 

mm 

in. 

12 

15 

18 

21 

24 

27 

31 

38 

46 

12.7 

.5 

15.8 

0.622 

275 

189 

152 

129 

114 

103 

96 

89 

83 

78 

69 

63 

19.1 

.75 

20.9 

0.824 

567 

393 

315 

267 

237 

217 

196 

185 

173 

162 

146 

132 

25.4 

26.6 

1.049 

1071 

732 

590 

504 

448 

109 

378 

346 

322 

307 

275 

252 

31.8 

1.25 

35.0 

1.380 

2205 

1496 

1212 

1039 

913 

834 

771 

724 

677 

630 

567 

511 

38.1 

1.5 

40.9 

1.610 

3307 

2299 

1858 

1559 

1417 

1275 

1181 

1086 

1023 

976 

866 

787 

50.8 

52.5 

2.067 

6221 

4331 

3465 

2992 

2646 

2394 

2205 

2047 

1921 

1811 

1606 

1496 

 

Pipe Sizes Determined For Arbitrary Piping System 

Pipe Section 

HVR Value 

(from step 2) 

Closest value from Table 

3  

Pipe Size Determined 

From Table 3 

a-b 

48 

82 

31.8 mm  (1-1/4 in.) 

b-c 

24 

40 

25.4 mm  (1 in.) 

b-d 

12 

21 

19.1 mm  (3/4 in.) 

b-f 

12 

21 

19.1 mm  (3/4 in.) 

c-e 

12 

21 

19.1 mm  (3/4 in.) 

c-g 

12 

21 

19.1 mm  (3/4 in.) 

 

Содержание SUPER-SAVER XL SS-225-XL

Страница 1: ...h any open flames 4 Immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and liquids in the vicinity of this or any other appliance CONSIGNES DE SECURITE Si vous sentez une odeur de gaz 1 Ouvrez les fenetres 2 Ne touchez pas aux interrupteurs electriques 3 Etegnex toute flamme hue 4 Contactez immediatement votre compangie de gaz SUPER SAVER XL TM ...

Страница 2: ...ons Never use the heater in spaces which contain or may contain volatile airborne combustibles or products such as gasoline solvents paint thinner dust particles or unknown chemicals Failure to follow these instructions may result in a fire or explosion property damage personal injury or loss of life WARNING Not for home or recreational vehicle use Installation of this heater in a home or recreati...

Страница 3: ...Warnings And Cautions 5 3 Maintenance 6 4 Warranty 7 5 Installation 8 6 User Instructions 10 7 Gas Air Requirements 12 8 Conversion To Other Gases 12 9 Component And Wiring Diagram 15 10 Ladder Type Schematic Diagram 16 11 Servicing Instructions 17 12 Pipe Sizing For Sufficient Gas Service 22 13 Parts Assemblies 24 ...

Страница 4: ...n 7 Gas Air requirements Natural Gas Maximum 25 mbar 9 9 in w c and minimum 17 mbar 6 7 in w c inlet gas pressure acceptable at heater input Burner manifold pressure 9 45 mbar 3 8 in w c at maximum input Gas pressure should be checked by a certified gas technician while heater is in operation All sealing devices must be restored after the gas conversion Refer to Section 7 Gas Air requirements LHV ...

Страница 5: ...any time if power is connected 9 Heater is not recommended for heating human living quarters 10 Not to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency of the heater Adequate gas volume and or pressure is the responsibility of the installer 12 Adequate ventilation must be provided 13...

Страница 6: ...y inspect gas plumbing to the heater prior to each use Gas plumbing must be in accordance with local codes and requirements 6 Inspect heater and gas connections periodically for gas leaks with an approved gas leak testing solution soap and water work well 7 Keep heater clean at all times A Open doors and blow out dust with high pressure air hose Be sure interior of burner and flared end are kept c...

Страница 7: ...nditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH i PRODUCT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUG...

Страница 8: ... Leveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Install Dual Flare duct Fig 3 as shown with sheet metal screws provided This provides a multi directional heat flow that may be set by bending flaps 5 4 Connecting The Gas Supply For gas connection Fig 4 attach regulator to the Hi Pressure Line ...

Страница 9: ... of heater with sheet metal screws provided 9 Place heater on support bracket Support bracket must be level before heater is set in place 10 Slide thru wall extension duct assembly into flange and secure with sheet metal screws 11 Place outer flashing seal around thru wall extension duct and secure with sheet metal screws to inside of wall 12 Fasten directional duct to extension duct mounting flan...

Страница 10: ... on off switch is activated If an external thermostat is to be used See Component Wiring Diagram the heater will operate only when power is supplied the on off switch is activated and the thermostat indicates a call for heat 1 Route the power cable customer supplied through the metal cabinet grommet Refer to Figure 6 2 Assemble the black cable fitting and supplied fitting nut to the control box an...

Страница 11: ... to safe levels Both installer and operator must ensure that the building s ventilation rate never drops below the noted limits 6 2 Starting Up Adjust thermostat higher than house temperature Allow 20 seconds for heater to ignite On initial start up or when heater has not been in service for some time heater may require more than one attempt to purge air and ignite heater IF HEATER FAILS TO IGNITE...

Страница 12: ... 9087 3P G31 Propane 37 25 00 4 69 6450 9086 Appliance Gas Flow Rate Combustion Air Ventilation CO2 Limit Air Cal Value Category Number Required m3 hr Provided m3 h Required m3 hr MJ m3 2H 2E G20 6 28 m3 hr 60 1700 238 37 78 2L G25 7 31 m3 hr 60 1700 266 32 49 3B P G30 G31 4 8 kg hr 58 1700 160 125 81 3P G31 4 71 kg hr 59 1700 115 95 65 Source Adopted European Standard EN 437 1993 Gross Cal Values...

Страница 13: ...nced service technician Qualified Gas Technician Use Only 1 Turn the On Off switch Refer to Figure 6 located on the heater control panel to the OFF position 2 Disconnect heater from the power source 3 Turn the Ball Valve to the CLOSED position 4 Turn OFF gas supply at source and disconnect the gas supply line from the Ball Valve 5 Unplug the wires connected to the Gas Valve assembly and ensure not...

Страница 14: ...the main gas supply ON 17 Turn the Ball Valve to the ON position 18 Check for gas leaks A soap and water mixture works well Allow all areas to completely dry 19 Connect the heater to the power source 20 Turn the toggle switch located on the control panel to the ON position 8 3 Adjust the Manifold Pressure Qualified Gas Technician Use Only 1 Turn the toggle switch located on the control panel to th...

Страница 15: ...4801 5101 Rev 1 2015 Page 15 of 30 Super Saver XL CE Heater COMPONENT AND WIRING DIAGRAM 230 Volts A C 50 Hz Single Phase 9 Component And Wiring Diagram ...

Страница 16: ...4801 5101 Rev 1 2015 Page 16 of 30 Super Saver XL CE Heater LADDER TYPE SCHEMATIC DIAGRAM 230 Volts A C 50 Hz Single Phase 10 Ladder Type Schematic Diagram ...

Страница 17: ...cators listed below will help determine if system is operating properly The igniter will warm up and glow bright red The main burner flame will ignite The main burner flame will continue to burn after the igniter is turned off Trouble shooting the system consists of checking for these three visual indications The Visual Check Charts define the proper action if any of these indications do not occur...

Страница 18: ...ration and read pressure gauge 6 If necessary adjust pressure regulator on gas control valve to the acceptable manifold pressure found on rating plate and Section 1 of owner s manual 7 Remove pressure regulator adjustment screw 8 Using a screwdriver turn inner adjustment screw clockwise to increase or counter clockwise to decrease manifold pressure to burner 9 Always replace cap screw and tighten ...

Страница 19: ...ect Replace thermostat Go to Chart 2 Is 230V present across JT1 JT2 Is control module in lockout Has the unit been overheated Check wiring between terminal block and module Press Reset button Press thermal switch reset button above burner Replace igniter Disconnect electric power to system at main fuse or circuit breaker Unplug igniter and restore power Is 24V present at the igniter leads Check Wi...

Страница 20: ...energize system Restore gas supply at manufacturer s recommendation Is gas present at manufacturer s recommendation before entering gas valve Press reset button Is module in lock out With system energized it is 230V present at the transformer primary Disconnect lead at gas valves Energize system Is 25V present Check wires between transformer and gas valve Is 24V present at transformer secondary Re...

Страница 21: ...the steel wool or emery cloth then reinstall Replace sensor Energize system and check for proper operation Is input ground wired to burner ground Connect ground wiring Does igniter turn off with main burner flame still present Igniter remains heated bright red With main burner flame present Replace Electronic Control Module Replace electronic control module Is flame sensor probe located properly i...

Страница 22: ...e 4 Directions For Reading Pipe Size From Tables EXAMPLE Four 12 kW 40 000 BTUH heaters will be installed on the gas pipe line as in Arbitrary Piping System diagram 1 Refer to the pipe sections labeled in Arbitrary Piping System diagram below 2 Determine the HVR value of each pipe section of the system 3 Determine ELOP Length from meter to most remote heater length from a to e or g 30 meters m 8 m...

Страница 23: ...ize Diameter Values listed are for 0 6 sp gr based on Heat Of Combustion of 10 2 kWh m 3 IPS Length Of Pipe meters m m in mm in 3 6 9 12 15 18 21 24 27 31 46 60 75 90 12 7 5 15 8 622 51 35 28 24 22 19 18 17 15 14 12 10 8 7 19 1 75 20 9 824 106 73 59 50 44 40 37 35 32 30 25 21 17 16 25 4 1 26 7 1 05 199 138 110 94 84 76 70 65 60 57 47 40 32 29 31 8 1 25 35 1 1 38 410 278 226 193 170 155 144 135 126...

Страница 24: ...4801 5101 Rev 1 2015 Page 24 of 30 Super Saver XL CE Heater 13 Parts Assemblies 3005 0107 1007 1614 6401 2879 1903 3005 0404 2358 0404 4536 ...

Страница 25: ...2340 6401 1140 0404 2341 6401 2867 ISM 6401 1112 OSM 1004 1406 6401 5034 Empty Box 6401 5031 Control Plate 3004 6000 3002 5001 24 V 3003 5003 6401 1308 1041 2426 1041 1491 1009 1500 1041 1488 1021 1500 1021 1496 Refer to Model No for Orifice type 0408 4492 0409 4537 ...

Страница 26: ...5 Page 26 of 30 Super Saver XL CE Heater 0404 4486 6401 2879 6401 1318 0408 1131 3504 2000 3001 1740 3017 5090 6401 5033 3001 2862 3001 1569 1013 2047 1001 2158 3591 2258 Pektron Black or 3591 2256 Pactrol Blue 6401 5032 ...

Страница 27: ...e 1 25 Wire 64 25 6401 1112 Door Assembly OSM 1041 2426 Pipe Nipple x 2 Blk 3017 5090 Motor 1100 1 3 Hp 240V 50Hz CE 1009 1500 x Brass Ball Valve 0408 4492 Igniter Mounting Bracket CE 1041 1488 Close Pipe Nipple 3001 1569 Push Button Switch SPST Mom N Off Screw 1021 1496 Pipe Plug 3591 2258 Control Module Pektron Black ASS 0692G01B 1041 1491 x 2 Pipe Nipple 3591 2256 Control Module Pactrol Blue 42...

Страница 28: ...Copyright 2015 by The GSI Group LLC Printed in the USA ...

Страница 29: ......

Страница 30: ...C and has been assessed and constructed to meet the requirements of the following harmonised standards EN 12669 2000 I2L Except clause 5 2 4 Effectiveness of the Gas Governor EN 60335 1 1995 We also declare that production of the heater carried out at the above address will be in conformity with the type as described in the EC Type Examination Certificate and associated reports number EC 87 00 001...

Отзывы: