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CTI 2500-RIO-B Installation and Operation Guide V1.4

5

T

T

2500-TAP

T Termination

2500-TAP

1.3.2. Typical Installation of Redundant Remote Bases

Pictured in figure 1 is an example of a typical hardware and cabling layout for achieving dual media
redundancy. The 2500-Tap RS-485 Remote I/O Tap and Terminator is required for dual media
applications.

NOTE

Only 2500-RIO-A or 2500-RIO-B controllers may be used in redundant or dual media applications.

CTI RIO modules cannot be combined with Siemens 505-6851A or 505-6851B modules.

NOTE

For comprehensive remote I/O system design and installation information, you should also obtain the

CTI 2500 Series® Remote I/O System Design, Installation & Troubleshooting Guide available for

download on the Control Technology Website.

www.controltechnology.com

Local Base

Figure 1: Typical Dual Media Redundancy Layout

A

B

A

B

Remote Bases

KEY

«
...
7
8
9
10
11
...
»

Содержание 2500-RIO-B

Страница 1: ...CTI 2500 RIO B RS485 REMOTE BASE CONTROLLER INSTALLATION AND OPERATION GUIDE Version 1 4 2500 RIO B IOG 04242018...

Страница 2: ...I provides this document on an as is basis and assumes no responsibility for direct or consequential damages resulting from the use of this document This document is provided without express or implie...

Страница 3: ...n in this manual is directed to individuals who will be installing the module and configuring it for use with a CTI 2500 Series or Simatic 505 Processor We assume you are familiar with the installatio...

Страница 4: ...4 USAGE CONVENTIONS NOTE Notes alert the user to special features or procedures CAUTION Cautions alert the user to procedures that could damage equipment WARNING Warnings alert the user to procedures...

Страница 5: ...npacking the Module_______________________________________________________ 8 2 4 Configuring the Module ______________________________________________________ 8 Setting the RS232 Port Baud Rate ______...

Страница 6: ...______________________________________________ 21 Ports _______________________________________________________________________ 21 Environmental________________________________________________________...

Страница 7: ...Siemens 4 8 11 and 16 slot bases Supports communication speeds 1Mbits sec and maximum cable distance of 1000 meters LED display which shows error and status codes Front panel thumbwheel switch for se...

Страница 8: ...y In a redundant configuration two 2500 RIO B units are installed in the base and separate cable runs are used to provide redundancy in both the hardware and communications cabling between the CPU and...

Страница 9: ...pplications NOTE Only 2500 RIO A or 2500 RIO B controllers may be used in redundant or dual media applications CTI RIO modules cannot be combined with Siemens 505 6851A or 505 6851B modules NOTE For c...

Страница 10: ...r is made by Phoenix Contact and the model number is 2761826 Termination resistors must be installed at the ends of the trunk line as shown in figure 2 The resistor value required depends on the trunk...

Страница 11: ...ved for the local base where the CPU is installed Note that each Remote Base on the Remote I O channel must have a unique address If two RBCs are installed in a 2500 R11 A Redundant Base they must bot...

Страница 12: ...circuit card during configuration 2 4 Configuring the Module There are three steps to configuring the module and making it fully operational 1 Setting the RS232 Port baud rate 2 Setting the Remote Bas...

Страница 13: ...em is operating These events could cause unpredictable process operation and result in damage to equipment and or serious injury to personnel When a base is logged off the CPU zeroes all image registe...

Страница 14: ...jury to personnel 2 5 Physical Installation To insert the module into the I O base hold the top and bottom of the bezel and slide the module carefully into the slot pushing it all the way into the bas...

Страница 15: ...SIMATIC 505 compatible RS485 Remote I O channel This enables the remote CTI 2500 Series or Simatic 505 CPU to control the I O modules in the base where the RBC is located The Remote I O Port interface...

Страница 16: ...and contact CTI Technical Support 5 Standby No Configuration None Standby RBC in dual media application is not configured Configure module 6 Address Mismatch OK Dual media RBC s must have identical st...

Страница 17: ...eceive errors STW146 Remote I O timeout errors STW168 Dual RBC Status STW184 I O module mismatch STW210 Remote I O base poll enable flags Note Addresses above STW242 are used only by CTI s 2500 Series...

Страница 18: ...ons The ideal cable installation is a single unbranched trunk line with short drop lines and termination resistor at each end Maximum length of a drop line should not exceed 33 feet 10 m Drop lines le...

Страница 19: ...ture 0 to 60 C 20 to 60 C 2 3 Specify Cable Type Based on your topology selection and distances specify the cable type to be used based on the information included below The following cables or equiva...

Страница 20: ...ohms optimum High uniform twist and spacing of conductors twinaxial cable Shield coverage approaching 100 DC resistance smaller than the characteristic impedance Jacket suitable for the installation...

Страница 21: ...630 m 1033 ft 315 m 3100 ft 945 m 8 2000 ft 610 m 1000 ft 305 m 3000 ft 914 m 9 1933 ft 589 m 967 ft 295 m 2900 ft 884 m 10 1827 ft 569 m 933 ft 284 m 2800 ft 853 m 11 1800 ft 548 m 900 ft 274 m 2700...

Страница 22: ...table on the previous page T T Max Trunk Length T T T T Max Trunk Length T T CPU Terminating Resistor T Terminal Block Terminating Resistor Total Trunk Line Length Figure 7 T Connection Trunk Length B...

Страница 23: ...ble ducts without minimum spacing requirements DC and AC voltages 400 V unscreened Telephone cables For areas with explosion hazard in separate cable looms or cable ducts without minimum spacing requi...

Страница 24: ...tputs go to the safe state 1 When the PLC goes to fatal error all remote bases go to the safe state 2 When you pull a cable at the RIO B single base 3 When you send any of the three software restart c...

Страница 25: ...n is lost OFF All outputs are turned off FREEZE All outputs hold their last value Hardware User Configuration Options RS232 Serial Port baud rate dipswitch RBC Station Address thumbwheel Diagnostic Da...

Страница 26: ...2500 RIO B Installation and Operation Guide V1 4 22 LIMITED PRODUCT WARRANTY For product Warranty information please see our standard product warranty at http www controltechnology com support warran...

Страница 27: ...pment s shipping documentation Additionally if the product is under warranty proof of purchase date and serial number must accompany the returned equipment The current repair and or exchange rates can...

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