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9

Plasma Cutter 
Operating Instructions and Parts Manual

Plasma Cutter 

Invercut 40D 

OPERATION 

 

High voltage danger from power source! Consult a qualified electrician for 
proper installation of receptacle at the power source. This cutter must be 
grounded while in use to protect the operator from electrical shock. If you 
are not sure if your outlet is properly grounded, have it checked by a 
qualified electrician. Do not cut off the grounding prong or alter the plug in 
any way and do not use any adapters between the cutter’s power cord and 
the power source receptacle. Make sure the POWER switch is OFF then 
connect your plasma cutter’s power cord to a properly grounded 120V or 
230 VAC, 50/60Hz, single phase, 50 amp power source.  
 

1. SET UP 
- Check the plasma cutter to see if it has been connected correctly and is in good 
working condition as described in INSTALLATION Section and that it complies 
with safe operation requirements as noted in the IMPORTANT SAFETY 
CONSIDERATIONS Section. 
- Switch on the power switch of the cutter to observe if the operation is normal. If 
it is normal, the fan should start up and the Power Indicator Light should be on. If 
there is no compressed air or the air pressure is low the Low Pressure Indicator 
Light will be on. 
- Adjust the air supply valve until the air pressure is up to the cutting torch 
requirement. (Lowest pressure should be no less than 50PSI), the Low Pressure 
Indicator Light will not be lit up in those conditions. 
- Adjust the air flow to be sure it is consistent. 
- Pull the torch trigger. The cutting operation begins after the cutting plasma pilot 
arc is made. 

 

2. CUTTING OPERATION 
2.1. Metal Sheet Cutting 
- Put the torch’s nozzle at the start of the work piece. Turn on the torch switch to 
ignite the plasma pilot. After the work piece is cut thorough, move the torch along 
the cutting direction uniformly. The cutting speed is determined by watching to 
see if the cutting goes all the way through. If the speed is too fast, the work piece 
won’t be cut thorough, or if too slow, the cut quality would be affected, excessive 
warping may occur, or the arc could stop. 
- When you’ve completed the cutting process, turn off the torch; the plasma pilot 
arc will stop. 
 

Содержание Invercut 40D

Страница 1: ...Invercut 40D WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious...

Страница 2: ...unt the welder on a secure bench or cart that will keep the welder secure and prevent it from tipping over or falling 1 2 Your Welder s Condition Check ground cable power cord and welding cable to be...

Страница 3: ...ct all cables and cords for any exposed wire and replace immediately if found Use only recommended replacement cables and cords Always attach ground clamp to the work piece or work table as close to t...

Страница 4: ...lammable gaseous or liquid combustibles in them Welding creates sparks and heat that can ignite flammable and explosive materials Do not operate any electric arc welder in areas where flammable or exp...

Страница 5: ...cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can explode if damaged so treat them carefully Never expose cylinders to high heat sparks open flames m...

Страница 6: ...Power Supply 1ph 120V 230V 50 60Hz No load Voltage 320V 310 Output Range 16A 15 40A Duty Cycle 35 40A Air Pressure 4 5 CFM 60 PSI Power Switch 250VAC 30Amps Dimension L x W x H 400 x 150 x 290 mm Weig...

Страница 7: ...e back of the plasma cutter is in the ON position Work Indicator When cutting this light is on to show the unit is on working mode Protection indicator Light When the unit is in thermal overload is ov...

Страница 8: ...d 1 4 Aluminum 1 4 Copper 1 8 Brass 1 8 INSTALLATION 1 POWER REQUIREMENT AC single phase 120V or 230V 50 60HZ fused with a 40 amp time delayed fuse or circuit breaker is required DO NOT OPERATE THIS U...

Страница 9: ...extension cord over 25 ft in length 3 INSTALLATION OF THE CUTTING TORCH CONSUMABLES 3 1 Your torch should be fully assembled and ready to operate The below figure shows the components of the torch he...

Страница 10: ...the power switch of the cutter to observe if the operation is normal If it is normal the fan should start up and the Power Indicator Light should be on If there is no compressed air or the air pressu...

Страница 11: ...e on the work piece could cause the nozzle to stick reducing the smoothness of the cutting action creating an undesirable result Keep the torch s nozzle vertical against the work piece and watch to be...

Страница 12: ...r in wet moist environments Do not bend the torch cable sharply this may damage the air hose Nobody other than the operator should be allowed to access the working area Always turn off the power suppl...

Страница 13: ...re circuit is blocked 4 Air gas pressure valve is damaged 1 Examine and repair 2 Adjust or replace 3 Clean the block 4 Replace No Air gas check function 1 Air Gas valve is ruined 2 Air Gas circuit is...

Страница 14: ...roken 1 The tolerant voltage range is 100V 250V The machine will stop working and indicator will come on if the input power voltage is not between 120V and 230V AC Please check the voltage with a volt...

Страница 15: ...14 Plasma Cutter Operating Instructions and Parts Manual Plasma Cutter Invercut 40D...

Страница 16: ...IP 4 IP 5 ACS770 H1 1 G 2 C 3 E Q5 C16 2 R10 1 OUTAP R106 C11 R107 R96 RV2 RV3 C94 R110 RV4 G1 G4 E1 G2 G3 E2 PPC40 10 14B23 MAIN 01 QF GAS 1 2 3 FAN FAN1 1 2 CN3 1 2 CN1 1 2 3 CN4 CS CS RLY2 1 2 GUN...

Страница 17: ...16 Plasma Cutter Operating Instructions and Parts Manual Plasma Cutter Invercut 40D Spare Part List...

Страница 18: ...0070550047 Gas pressure regulating valve 1 13 11020020088 Pressure regulator connector 1 14 20050080006 Camber surface handle 1 15 12070024095 Solenoid Wiring Harness 1 16 11010010564 1 r e v o c l l...

Страница 19: ...18 Plasma Cutter Operating Instructions and Parts Manual Plasma Cutter Invercut 40D...

Страница 20: ...19 Plasma Cutter Operating Instructions and Parts Manual Plasma Cutter Invercut 40D...

Страница 21: ...1 R R RR e ve 14 2018 ee e e e e 2 1 e 0 4 e 5 CROSSFIRE ALL CROSSFIRE WELDERS CROSSFIRE WELDERS ee 1 800 5 4445 e...

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