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7.  Trouble Shooting 

7.1  Tro u b l e   S ho o ti ng

 (See Table 6) 

Table 6 

No.  Breakdown 

Analy sis 

Solutions 

Input fuse break down 

Change fuse 

Power isn’t connected 

Check and turn on power 

Torch switch break down 

Change torch switch 

Wire won't feed

 

when press torch 
switch 

Multi-cored cable failure (Separate type) 

Close controlling cable 

Multi-cored cable failure (Separate type) 

Close controlling cable 

Current adjust potentiometer on wire feeding 

device break down 

Change potentiometer 

Wire feeder cable break down 

Close wire feeder power 

Have OCV and 
gas but no wire 
feeding function 

PCB break down 

Change PCB 

Control PCB failure

 

Change control PCB 

Have wire feeding 
and gas sending 
function but no 
OCV  

Controlling coil of AC contactor has no power 

Connect coil with power supply 

Current adjust potentiometer break down 

Change potentiometer 

Welding current 
maladjustment 

PCB has problem 

Change PCB 

Voltage is too low, less than 517V 

Increase power supply 

Power lack phase 

Connect 3 phase power 

Low OCV 

Main circuit diode break down lead to lacking phase

 

Change main circuit diode 

Incorrect welding norm selected, current doesn’t 

match with voltage 

Adjust welding norm 

Contact tip or wire feeding roller doesn’t match 

with wire type 

Change contact tip or roller 

Wire feeding resistance is too large 

Clean or replace the liner and the torch 

cable had better in the line direction. 

Power lack phase 

Connect 3 phase power 

Arc is not stable 
and splash is 

 

large 

Main circuit diode break down lead to lacking phase 

Change main circuit diode 

Earth cable break 

Connect earth cable 

OCV and wire 
feeding are normal 
but can not 
generate arc 

Work piece has much greasy dirty or rusty stain 

Clean greasy dirty or rusty stain 

Gas hose break 

Connect gas system and bind firmly 

Gas hose is pressed or blocked up 

Check gas system 

No shielded gas 

Solenoid break down 

Repair or change electromagnetic valve 

Contact tip stick with wire 

Change the nozzle 

Wire is bent or 
even buckling at 
the part of roller 
and inlet of wire 
guide pipe   

The inlet of liner is far away from roller of wire 

feeding, guide is not good. 

Shorten the distance 

Содержание HD-350

Страница 1: ...Warning Please read Owner s Manual before installation operation or repair of Crossfire welding equipment WARNING ONLY QUALIFIED PERSONELL SHOULD OPERATE OR MAINTAIN THIS MACHINE PLEASE READ THE OWER...

Страница 2: ...our welder maintained by a qualified technician in accordance with local state and national codes Always be aware of your work environment Be sure to keep other people especially children away from yo...

Страница 3: ...ound Do not attempt to repair or maintain the welder while the power is on Inspect all cables and cords for any exposed wire and replace immediately if found Use only recommended replacement cables an...

Страница 4: ...e precautions to ensure that flying sparks do not cause fires or explosions in hidden areas cracks or areas you cannot see Keep a fire extinguisher close in the case of fire Wear garments that are oil...

Страница 5: ...ar moving parts such as drive rolls of fan HD 350USE AND CARE Do not modify the machine in any way Unauthorized modification may impair the function and or safety and could affect the life of the equi...

Страница 6: ...r use approved respiratory protection Please remember to keep arc rays away from the other people when welding 2 2 Attention The voltage taps should not be changed while welding otherwise it will be d...

Страница 7: ...round the operation places 3 2 Requirement for Main Supply The voltage oscillogram should display actual sine wave the oscillation of the frequency should not exceed 1 of the rated value The oscillati...

Страница 8: ...rrent X Duty Cycle I1max A Rated Maximum Input Current I1eff A Maximum Virtual Input Current I2 Rated Welding Current U0 V Rated No load Voltage U1 V Rated Input Voltage U2 Conventional load voltage 6...

Страница 9: ...lding arc 4 2 Main Technical Data See Table 1 Table 1 ITEM HD 250 HD 350 HD 500 Power voltage V 3 575 3 575 3 575 Frequency Hz 60 60 60 Open circuit voltage V 18 36 19 40 20 51 Welding voltage V 16 5...

Страница 10: ...feed button 10 spool shaft 11 2 4 step switch 12 handle 13 Burn back time knob 14 Slow wire feeding switch 15 wire feeder motor 16 Welding cable connector 17 Cable connector 18 Gas connector 4 4 1 2...

Страница 11: ...pply Table 3 ITEM HD 350 Air Switch A 30 Power Cable mm2 4 5 3 Connection between HD and Wire Feeder Connect quick connector male of connecting cable to the socket on the back panel of welding machine...

Страница 12: ...er end clamps work piece 6 Operation Notice Cut off power and close valve when finished welding or leave the job site temporary The welding worker should wear protected gear Isolating light screen mus...

Страница 13: ...essories supply and service back up when they feel unable to work out the technical hitch or problems Maintenance job should be conducted by the trained personnel If the welder is not in use either fo...

Страница 14: ...lack phase Connect 3 phase power 5 Low OCV Main circuit diode break down lead to lacking phase Change main circuit diode Incorrect welding norm selected current doesn t match with voltage Adjust weldi...

Страница 15: ...t and make them on one direct line Liner inner diameter is too little or too large Replace liner Liner block up Clean the liner 10 Others Please contact distributor 8 Circuit Diagram The circuit chart...

Страница 16: ...s Shielded Welder 1 unit Wire Feeder 1 Product Certificate 1 Warranty Card 1 Operator s Manual 1 Accessories Torch 1 Wire Feeder Liner HD 350 1 Gas hose 1 Earth Cable clamp 1 Welding Cable 1 Control C...

Страница 17: ...r dust The tolerable temperature ranges from 25 55 and the relative humidity can not be more than 90 After the package has been opened it is suggested to repack the product as per prior requirement fo...

Страница 18: ...57 942 4 pin contactor 1 18 2 07 57 942 M mig gun conactor 1 19 2 07 10 043 potentiometer 3 20 2 07 11 009 potentiometer knob I 1 21 2 07 80 634 button switch 2 22 2 07 80 371 switch 1 23 2 07 57 942...

Страница 19: ...019 fuse 1 9 2 07 52 028 fuse holder 1 10 2 07 57 757 socket I 1 11 1 1 01 05 0144 hanger 1 12 2 07 57 119 quick connector 1 13 1 2 07 01 0124 input cable 1 14 1 1 01 04 0379 gas cylinder holder 1 15...

Страница 20: ...digital ammeter 2 37 1 1 01 05 0138 handle 1 38 2 01 31 061 left holder 1 39 2 01 31 062 right holder 1 40 1 1 02 01 0957 heat seak holder 2 41 2 07 37 551 rectifier bridge 1 42 2 07 42 009 diverter...

Страница 21: ...Page 19...

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