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7

3.  Insert shaft with bearing, impeller end fi rst, into the 
 

top of the frame (19) being careful not to damage the 

 seal 

(47).

4.  Place bearing housing (33) in a vice with the fl ange 
 

resting on vice jaws. Apply light oil to interior of 

 

housing then press bearing (18) into the bearing 

 

housing making sure that the bearing is fully seated 

 

in the bearing housing. 

CAUTION: Apply force to 

 

the outer ring of the bearing only.

 Place the 

 

assembly over the end of the pump shaft and press 

 

into position so that the inner race of the bearing is 

 

against the shaft shoulder. 

CAUTION: Apply force to

 

the inner ring of the bearing only.

5.  Place lock washer (69) over the bearing and thread 
 

the bearing lock nut (22) onto the shaft and tighten 

 

securely. Bend tabs of lock washer into slots in the 

 

bearing lock nut.

6.  If frame (19) was removed from the support plate 
 

(23), mount the frame on the base plate replacing cap 

 

screw and nuts (221) and (258)

7. Slide 

defl ector (40) onto the shaft.

N - ASSEMBLY OF LIQUID END

1.  Place throttle housing (99) with throttle bushing over 
 

impeller end of shaft. Align bolt holes and position 

 

against column pipe (101).

2.  Position gasket (241) on throttle housing (99) then 
 

place casing (1) against the fl ange of the throttle 

 

housing aligning the holes and with the discharge 

 

outlet in the proper position. Replace cap screws (212).

3.  Insert impeller key (32) into shaft keyway and place 
 

impeller (2) on shaft with keyway over impeller key. 

 

Place wooden block over impeller vanes and tap 

 

lightly on the wood block to seat the impeller on the 

 

shaft. Back up coupling end of shaft to prevent 

 bearing 

damage.

4.  Replace impeller washer (270) onto the shaft then the
 

castellated nut (24). Tighten the nut and place new 

 

cotter pin (269) through nut and shaft. 

CAUTION: 

 

Do Not use impeller nut to draw the impeller 

 

onto the shaft. The nut is a locking device only.

 

 

Recommended torque for tightening the impeller nut 

 

is as follows:

 

 

1/2” - 45 Ft. lbs.

 

 

5/8” - 90 Ft. lbs.

 

 

3/4” - 170 Ft. lbs.

5.  Place gasket (73) on suction cover (9). Position cover
 

against the casing (1) and replace and tighten cap 

 screws 

(215).

O - CHAIR BRACKET MOUNTING

(See page 8)
The foot mounted horizontal type motor and fl exible shaft 
coupling are shipped unmounted and must be mounted 
on the pump prior to installation of the pump.

Mount the pump half coupling on the pump shaft (6) and 
the motor half coupling on the motor shaft according to 
manufacturer’s recommendations.

Place the pump in a horizontal position on a bench or 
suitable support. Place motor, shaft toward the pump, on 
the chair bracket with motor feet positioned on the motor 
mounting screws (2).

Insert motor anchor cap screws (5) thru holes in motor 
feet and into the motor mounting screws. Tighten 
suffi ciently to hold motor in position.

Adjust motor mounting screws until motor shaft and 
coupling is aligned with the pump shaft, both angular and 
paralleled alignment.

Angular alignment check is made by inserting taper 
gauge or feelers between coupling faces at 90° intervals 
around the coupling. The coupling faces should be the 
same distance apart. Adjust motor mounting screws to 
achieve alignment.

Paralleled alignment check is made by placing a straight 
edge across both coupling rims at 90° intervals around 
the coupling. Straight edge should rest evenly on coupling 
halves at each point. Correction can be made by adjusting 
motor mounting screws. When properly aligned, tighten 
motor anchor cap screws (5) and lock nuts (3).

Place the assemble pump in a vertical position on the 
tank or pit and connect discharge pipe to pump discharge.

NOTE: Pipe and fi ttings must be properly supported 
so their weight does not rest on pump.

 Rechech 

angular and paralleled alignment and correct as 
necessary. Turn pump shaft by hand several times to be 
sure that it rotates freely.

Connect power leads to motor according to motor wiring 
diagram, jog starter, testing for proper pump rotation; 
normally clockwise (righ hand) when looking down on top 
of motor.

Place pump in operation. If there is vibration in the unit, 
rechech alignment at the shaft coupling and refer to 
“Pump Adjustment”.

Содержание DEMING 5460 Series

Страница 1: ...s such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120024 Rev C Series 5460 DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL Vertical Process Pumps Manual Index ...

Страница 2: ...ervice Centers B BEFORE YOU BEGIN 4 C INSTALLATION 4 D DIRECTION OF ROTATION 4 E OPERATION 4 F PUMP ADJUSTMENT 5 G IMPELLER ADJUSTMENT 5 H DISCHARGE PIPE 5 I LUBRICATION 5 J GENERAL MAINTENANCE REPAIRS 5 K FOR INSPECTION OR REPAIR OF LIQUID END 5 6 L TO INSPECT BALL BEARINGS SEAL OR SHAFT 6 M TO REASSEMBLE BALL BEARINGS AND SEALS 6 7 N ASSEMBLY OF LIQUID END 7 O CHAIR BRACKET MOUNTING 7 8 P LOCATI...

Страница 3: ...ings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed...

Страница 4: ... motor the motor shaft must be carefully aligned with pump shaft before installing flexible shaft coupling See Chair Bracket Mounting C INSTALLATION 1 Carefully lower the assembled pumping unit into the tank or pit The base plate 23 must rest evenly at all points and must be level before it is bolted to the foundation Shim and grout to level the base plate Install foundation bolts 2 If motor and s...

Страница 5: ...eved Tighten the bottom pipe lock nut when maximum shaft freedom has been accomplished and make sure that the top pipe lock nut is tight An accurate check of the impeller and pump alignment can be established by the use of a watt meter to measure the minimum power requirement of the motor I LUBRICATION The pump bearings 18 and 16 and the lip seals 47 and 49 were properly lubricated at the factory ...

Страница 6: ...Press new bushing into the throttle housing 99 aligning the slot with the cap screw 218 then tighten cap screw until firm Slide deflector 40 from the shaft L TO INSPECT BALL BEARINGS SEALS OR SHAFT 1 Remove Liquid end assembly 2 Remove coupling 42 and key 46 from shaft 6 3 Remove cap screws 221 and nuts 261 and lift driver pedestal 81 from frame 19 4 Remove cap screw 213 Unscrew the 3 lock nuts 20...

Страница 7: ...s 3 4 170 Ft lbs 5 Place gasket 73 on suction cover 9 Position cover against the casing 1 and replace and tighten cap screws 215 O CHAIR BRACKET MOUNTING See page 8 The foot mounted horizontal type motor and flexible shaft coupling are shipped unmounted and must be mounted on the pump prior to installation of the pump Mount the pump half coupling on the pump shaft 6 and the motor half coupling on ...

Страница 8: ...tion 3 Not enough pressure a Air in water b Mechanical defects c Impeller diameter too small d Wrong direction of rotation e Impeller not properly adjusted f Discharge head line friction lower than expected 4 Pump takes too much power a Speed too high for required head and capacity b Head lower than rating pumps to much water c Liquid either viscous or heaver than water or both d Mechanical defect...

Страница 9: ...9 Bearing Cover Seal 069 Bearing Lock Washer 073 Gasket 081 Drive Pedestal 099 Throttle Housing 101 Column 105 Discharge Elbow 161 Discharge Pipe 204 Adjusting Lock Nut 212 Cap Screw 213 Cap Screw 215 Cap Screw 218 Cap Screw 219 Cap Screw 221 Cap Screw 228 Motor 241 Gasket 242 Grease Fitting 252 Throttle Bushing 258 Hex Nut 260 Cap Screw 261 Hex Nut 265 Cap Screw 267 Cap Screw 268 Cap Screw 269 Co...

Страница 10: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Страница 11: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 12: ...Notes ...

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