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6

4.  a.  If the pump is furnished with threaded discharge
 

 

fi ttings, unscrew the pipe coupling or fl ange 

 

 

(295) from the top end of the discharge pipe 

 

 

then remove the top pipe nut (294) and unscrew 

 

 

the lower pipe nut to the end of the threads. 

 

 

Unscrew the discharge pipe (161) from the 

 

 

discharge elbow (105).

 

b.  If the pump is furnished with combination elbow 

 

 

(105), remove the cap screws and nuts (267) 

 

 

and (268) at the pump discharge fl ange.

5.  Liquid end disassembly
 

a.  Remove cap screws (215), then place a block 

 

 

of wood against the fi nished fl ange or back 

 

 

of the suction cover (9) and tap the block lightly 

 

 

with a hammer to loosen the suction cover. 

 

 

Remove the suction cover and the gasket (73).

 

b.  Bend and remove the cotter pin (269) and the 

 

 

castellated impeller nut (24). Hold shaft with a 

 

 

wrench at the coupling (42) and unscrew the 

 

 

impeller nut (24) by turning counter clockwise, 

 

 

also remove the impeller washer (270).

 

c. 

To remove impeller (2) from the shaft (6) it will 

 

 

be necessary to make 3 special jackscrews 

 

 

depending upon the size of the liquid end as 

   follows:
 

 

  1.)  If the discharge outlet of the casing (1) 

 

 

   

is threaded 1”, 1½” or 2½” and the 

 

 

   

impeller diameter is 6” or less, the 

 

 

   

required jackscrews are 3/8” x 16NC, 

    

  1¾” 

long.

 

 

  2.)  For all other sizes of liquid ends the 

 

 

   

required jackscrews are 1/2” x 13NC, 3” 

    

  long.

 

 

Thread the jackscrews into the 3 tapped holes 

 

 

in the impeller shroud and tighten alternating 

 

 

jackscrews, until the impeller is forced from 

 

 

the shaft. Lift impeller key (32) from its seat.

 

d.  The casing (1) and throttle housing (99) may be 

 

 

removed from the column pipe (101) after 

 

 

removing cap screws (212).

 

e.  Inspect the throttle bushing (252) for excessive 

 

 

wear and replace by unscrewing the cap screw 

 

 

(218) and pressing the bushing from the 

 

 

housing. Press new bushing into the throttle 

 

 

housing (99), aligning the slot with the cap screw 

 

 

(218) then tighten cap screw until fi rm. Slide 

  defl ector (40) from the shaft.

L - TO INSPECT BALL BEARINGS &

  SEALS OR SHAFT

1.  Remove Liquid end assembly.

2.  Remove coupling (42) and key (46) from shaft (6).

3.  Remove cap screws (221) and nuts (261) and lift 
 

driver pedestal (81) from frame (19).

4.  Remove cap screw (213). Unscrew the 3 lock nuts 
 

(204) until against the head of the jackscrew (286) 

 

then remove jackscrews. Slide bearing cover (37) 

 

with seal (49) off the top end of the shaft (6). Inspect 

 

the seal and replace if worn.

5.  Bend tape on bearing lock washer (69) then unscrew 
 

and remove the bearing lock nut (22) and bearing 

 

lock washer (69).

6.  Replace the jackscrews (286) in the bearing housing 
 

fl ange and toghten the jackscrews to raise the 

 

bearing housing (33) and ball bearing (18) from the 

 

top of the frame (19). A pry bar may be required to 

 

assist in removing the bearing housing. Carefully 

 

press the ball bearing from the bearing housing.

7.  Carefully withdraw the pump shaft and ball bearing 
 

(16) upward through the frame (19). Remove the 

 

bearing (16) from the shaft.

8.  Inspect the bearing cover seal (47) and if worn 
 

replace with new seal. Bearing cover (35) and seal 

 

may be removed from the frame using a piece of 

 

pipe or tubing inserted through the top of the frame 

 

to force the bearing cover from the frame.

M - TO REASSEMBLE BALL 

  BEARINGS AND SEALS

1.  Slide bearing (16) onto the shaft. Position the 
 

bearing so that the inner bearing race is against the 

 shaft 

shoulder. 

CAUTION:

 Apply force only to the 

 

inner bearing race.

2.  If the bearing cover (35) and the seal (47) were 
 

removed from the frame, apply suffi cient grease to 

 

fi ll the space below the ball bearing (16). Press 

 

bearing cover with seal into the frame from the 

 

impeller end until the bearing cover is fl ushed with 

 

the frame. Be sure that seal (47) is installed with the 

 

spring side of the seal toward the impeller.

Содержание DEMING 5460 Series

Страница 1: ...s such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120024 Rev C Series 5460 DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL Vertical Process Pumps Manual Index ...

Страница 2: ...ervice Centers B BEFORE YOU BEGIN 4 C INSTALLATION 4 D DIRECTION OF ROTATION 4 E OPERATION 4 F PUMP ADJUSTMENT 5 G IMPELLER ADJUSTMENT 5 H DISCHARGE PIPE 5 I LUBRICATION 5 J GENERAL MAINTENANCE REPAIRS 5 K FOR INSPECTION OR REPAIR OF LIQUID END 5 6 L TO INSPECT BALL BEARINGS SEAL OR SHAFT 6 M TO REASSEMBLE BALL BEARINGS AND SEALS 6 7 N ASSEMBLY OF LIQUID END 7 O CHAIR BRACKET MOUNTING 7 8 P LOCATI...

Страница 3: ...ings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed...

Страница 4: ... motor the motor shaft must be carefully aligned with pump shaft before installing flexible shaft coupling See Chair Bracket Mounting C INSTALLATION 1 Carefully lower the assembled pumping unit into the tank or pit The base plate 23 must rest evenly at all points and must be level before it is bolted to the foundation Shim and grout to level the base plate Install foundation bolts 2 If motor and s...

Страница 5: ...eved Tighten the bottom pipe lock nut when maximum shaft freedom has been accomplished and make sure that the top pipe lock nut is tight An accurate check of the impeller and pump alignment can be established by the use of a watt meter to measure the minimum power requirement of the motor I LUBRICATION The pump bearings 18 and 16 and the lip seals 47 and 49 were properly lubricated at the factory ...

Страница 6: ...Press new bushing into the throttle housing 99 aligning the slot with the cap screw 218 then tighten cap screw until firm Slide deflector 40 from the shaft L TO INSPECT BALL BEARINGS SEALS OR SHAFT 1 Remove Liquid end assembly 2 Remove coupling 42 and key 46 from shaft 6 3 Remove cap screws 221 and nuts 261 and lift driver pedestal 81 from frame 19 4 Remove cap screw 213 Unscrew the 3 lock nuts 20...

Страница 7: ...s 3 4 170 Ft lbs 5 Place gasket 73 on suction cover 9 Position cover against the casing 1 and replace and tighten cap screws 215 O CHAIR BRACKET MOUNTING See page 8 The foot mounted horizontal type motor and flexible shaft coupling are shipped unmounted and must be mounted on the pump prior to installation of the pump Mount the pump half coupling on the pump shaft 6 and the motor half coupling on ...

Страница 8: ...tion 3 Not enough pressure a Air in water b Mechanical defects c Impeller diameter too small d Wrong direction of rotation e Impeller not properly adjusted f Discharge head line friction lower than expected 4 Pump takes too much power a Speed too high for required head and capacity b Head lower than rating pumps to much water c Liquid either viscous or heaver than water or both d Mechanical defect...

Страница 9: ...9 Bearing Cover Seal 069 Bearing Lock Washer 073 Gasket 081 Drive Pedestal 099 Throttle Housing 101 Column 105 Discharge Elbow 161 Discharge Pipe 204 Adjusting Lock Nut 212 Cap Screw 213 Cap Screw 215 Cap Screw 218 Cap Screw 219 Cap Screw 221 Cap Screw 228 Motor 241 Gasket 242 Grease Fitting 252 Throttle Bushing 258 Hex Nut 260 Cap Screw 261 Hex Nut 265 Cap Screw 267 Cap Screw 268 Cap Screw 269 Co...

Страница 10: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Страница 11: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 12: ...Notes ...

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