background image

5

F - PUMP ADJUSTMENT

If after making the installation as above and the pump 
shaft does not rotate freely or if there is vibration 
in the pumping unit, the following adjustments are 
recommended. 

LOCK ENTRANCE DISCONNECT 

SWITCH IN THE OFF POSITION

 and separate the 

coupling halves before proceeding.

G - IMPELLER ADJUSTMENT

An outstanding feature of this pump is the abillity to adjust 
the impeller clearance to compensate for eventual wear or 
to modify the design performance of the pump.

The normal clearance between the impeller vanes and 
suction cover (9) or the casing (1) at the suction inlet is 
.012 to .015 inches which provides optimum operating 
performance. To adjust the impeller clearance, proceed as 
follows:
 1. 

Disengage 

fl exible shaft coupling.

 

2.  Unscrew the 3 adjusting lock nuts (204) until 

 

 

they are against the heads of the jackscrews 

 

 

(286) then unscrew the jackscrews several turns.

 

3.  Tighten the 3 cap screws (213) evenly by 

 

 

alternating the cap screws until the shaft can no 

 

 

longer be turned by hand at the coupling. This 

 

 

will lower the rotating assembly, seating the 

 

 

impeller (2) against the suction cover or casing.

 

4.  Loosen the cap screws (213) ½ turn. Carefully 

 

 

tighten the 3 jackscrews (286) by alternating the 

 

 

jackscrews approximately 1 - 1½ hex to obtain the

 

 

desired .015 inches clearance. Retighten the cap 

 

 

screws (213) until snug and then tighten the 

 

 

adjusting lock nuts (204) to lock adjustment. Make 

 

 

sure that the shaft turns freely by hand before 

 

 

starting the pump.

 

5.  Reassemble coupling and place pump in 

  

operation.

H - DISCHARGE PIPE

Improper alignment of the discharge pipe (161) may cause 
the shaft to bind. Loosen the top pipe lock nut (294) 2 to 
3 turns and test for shaft rotation. If shaft is free, gradually 
tighten the top pipe lock nut checking shaft rotation as the 
nut is tightened.

If the shaft still binds, lift the pump from the tank or pit 
and loosen the bottom pipe lock nut. Continue to tighten 
the top pipe lock nut and the binding should be relieved. 
Tighten the bottom pipe lock nut when maximum shaft 
freedom has been accomplished and make sure that the 
top pipe lock nut is tight.

An accurate check of the impeller and pump alignment can 
be established by the use of a watt meter to measure the 
minimum power requirement of the motor.

I - LUBRICATION

The pump bearings (18) and (16) and the lip seals (47) 
and (49) were properly lubricated at the factory before 
shipment. Periods of subsequent lubrication will depend on 
local conditions, hours of operation, speed, temperature, 
etc.

It is recommended that the bearings and seals be 
periodically inspected and lubricated. As a guide we would 
recommend the following frequency.

Pump Service

Ambient

Temperature

Lubrication

Interval

8 hours per day

high

low

6 to 8 weeks

12 weeks

24 hours per day

high

low

3 to 4 weeks
6 to 8 weeks

A lithium base grease of medium consistency with 
corrosion resistant inhibiting properties must be used for 
the ball bearings and the lip seals. Shell Alvania #2 or 
equal is recommended.

Motor bearings should be lubricated in accord with motor 
manufacturer’s recommendations.

J - GENERAL MAINTENANCE & 

 REPAIRS

Care should be exercised in keeping all parts of the pump 
clean when out of the pump. Special precautions must 
be taken to keep ball bearings and lip seals dirt-free at all 
times.

Any part which is excessively worn or deteriorated and 
all gaskets should be replaced with new parts before 
reassembling the pump.

When ordering repairs, refer to the illustration for correct 
item names and to the pump nameplate on which is 
stamped the pump model number, size and serial number 
which must be available when ordering repairs.

K - FOR INSPECTION OR REPAIR 

  OF LIQUID END

1.  Close the gate valve in the discharge line and 

LOCK 

 

THE ENTRANCE DISCONNECT SWITCH IN THE 

 OFF 

POSITION.

2.  Remove power leads from the motor. Disconnect the 
 

discharge pipe at the pump base plate.

3. Disengage 

the 

fl exible shaft coupling, per manufacturer’s 

 

instructions. Remove motor cap screws (219) then 

 

remove motor from the motor pedestal (81). Remove 

 

foundation bolts in the base plate (23), and lift pump and 

 

base plate from pit to the fl oor or other suitable support.

Содержание DEMING 5460 Series

Страница 1: ...s such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120024 Rev C Series 5460 DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL Vertical Process Pumps Manual Index ...

Страница 2: ...ervice Centers B BEFORE YOU BEGIN 4 C INSTALLATION 4 D DIRECTION OF ROTATION 4 E OPERATION 4 F PUMP ADJUSTMENT 5 G IMPELLER ADJUSTMENT 5 H DISCHARGE PIPE 5 I LUBRICATION 5 J GENERAL MAINTENANCE REPAIRS 5 K FOR INSPECTION OR REPAIR OF LIQUID END 5 6 L TO INSPECT BALL BEARINGS SEAL OR SHAFT 6 M TO REASSEMBLE BALL BEARINGS AND SEALS 6 7 N ASSEMBLY OF LIQUID END 7 O CHAIR BRACKET MOUNTING 7 8 P LOCATI...

Страница 3: ...ings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed...

Страница 4: ... motor the motor shaft must be carefully aligned with pump shaft before installing flexible shaft coupling See Chair Bracket Mounting C INSTALLATION 1 Carefully lower the assembled pumping unit into the tank or pit The base plate 23 must rest evenly at all points and must be level before it is bolted to the foundation Shim and grout to level the base plate Install foundation bolts 2 If motor and s...

Страница 5: ...eved Tighten the bottom pipe lock nut when maximum shaft freedom has been accomplished and make sure that the top pipe lock nut is tight An accurate check of the impeller and pump alignment can be established by the use of a watt meter to measure the minimum power requirement of the motor I LUBRICATION The pump bearings 18 and 16 and the lip seals 47 and 49 were properly lubricated at the factory ...

Страница 6: ...Press new bushing into the throttle housing 99 aligning the slot with the cap screw 218 then tighten cap screw until firm Slide deflector 40 from the shaft L TO INSPECT BALL BEARINGS SEALS OR SHAFT 1 Remove Liquid end assembly 2 Remove coupling 42 and key 46 from shaft 6 3 Remove cap screws 221 and nuts 261 and lift driver pedestal 81 from frame 19 4 Remove cap screw 213 Unscrew the 3 lock nuts 20...

Страница 7: ...s 3 4 170 Ft lbs 5 Place gasket 73 on suction cover 9 Position cover against the casing 1 and replace and tighten cap screws 215 O CHAIR BRACKET MOUNTING See page 8 The foot mounted horizontal type motor and flexible shaft coupling are shipped unmounted and must be mounted on the pump prior to installation of the pump Mount the pump half coupling on the pump shaft 6 and the motor half coupling on ...

Страница 8: ...tion 3 Not enough pressure a Air in water b Mechanical defects c Impeller diameter too small d Wrong direction of rotation e Impeller not properly adjusted f Discharge head line friction lower than expected 4 Pump takes too much power a Speed too high for required head and capacity b Head lower than rating pumps to much water c Liquid either viscous or heaver than water or both d Mechanical defect...

Страница 9: ...9 Bearing Cover Seal 069 Bearing Lock Washer 073 Gasket 081 Drive Pedestal 099 Throttle Housing 101 Column 105 Discharge Elbow 161 Discharge Pipe 204 Adjusting Lock Nut 212 Cap Screw 213 Cap Screw 215 Cap Screw 218 Cap Screw 219 Cap Screw 221 Cap Screw 228 Motor 241 Gasket 242 Grease Fitting 252 Throttle Bushing 258 Hex Nut 260 Cap Screw 261 Hex Nut 265 Cap Screw 267 Cap Screw 268 Cap Screw 269 Co...

Страница 10: ...formance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATI...

Страница 11: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 12: ...Notes ...

Отзывы: