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Instruction manual for spiral mixer mod. CPM80-200 

 

2 

Index

  

 

General Information  

          

 

 

 

 

 

Pag.4 

Documentation supplied 

 

 

 

 

 

 

 

4 

This manual   

 

 

 

 

 

 

 

 

4 

Information property rights    

 

 

 

 

 

 

4 

Conventions   

 

 

 

 

 

 

 

 

5 

Manufacturers identification details   

 

 

 

 

 

6 

Machine identification details 

 

 

 

 

 

 

6 

EC declaration of conformity CE  

 

 

 

 

 

 

7 

Guarantee 

 

 

 

 

 

 

 

 

 

7 

Use of the manual 

 

 

 

 

 

 

 

 

8 

Description of the machine   

 

 

 

 

 

 

9 

Main parts of the machine 

 

 

 

 

 

 

 

10 

 

Security information   

 

 

 

 

 

 

 

 

11 

 

 

Safety criteria   

 

 

 

 

 

 

 

 

11 

 

 

Qualification of personnel 

 

 

 

 

 

 

 

12 

 

 

Safeguards 

 

 

 

 

 

 

 

 

 

13 

 

 

Hazardous areas and residual risks    

 

 

 

 

 

16 

 

Machine specification   

 

 

 

 

 

 

 

 

17 

 

 

Technical specifications 

 

 

 

 

 

 

 

17 

 

Installation 

 

 

 

 

 

 

 

 

 

 

18 

 

 

Hazardous areas and residual risks during installation 

 

 

 

18 

 

 

Qualifications of the operator  

 

 

 

 

 

 

18 

 

 

Transport 

 

 

 

 

 

 

 

 

 

19 

 

 

Preliminary operations 

 

 

 

 

 

 

 

21 

 

 

Installation 

 

 

 

 

 

 

 

 

 

21 

 

 

Preparation for start-up 

 

 

 

 

 

 

 

22 

 

 

Testing  

 

 

 

 

 

 

 

 

 

22 

 

Operator interface 

 

 

 

 

 

 

 

 

 

24 

 

 

Controls  

 

 

Machine operation   

 

 

 

 

 

 

 

 

26 

 

 

Qualification of the operator   

 

 

 

 

 

 

26 

 

 

Spiral mixer model CPM 

 

 

 

 

 

 

 

26 

 

 

Spiral mixer model CPMel 

 

 

 

 

 

 

 

28 

 

Maintenance 

 

 

 

 

 

 

 

 

 

 

33 

 

 

Routine maintenance  

 

 

 

 

 

 

 

33 

 

 

Scheduled servicing   

 

 

 

 

 

 

 

33 

 

 

Head belts tightening procedure 

 

 

 

 

 

 

34 

 

 

Bowl belts tightening procedure 

 

 

 

 

 

 

35 

Содержание CPM

Страница 1: ...Instruction manual for spiral mixer mod CPM80 200 1 INSTRUCTION MANUAL AUTOMATIC SPIRAL MIXERS 80 200 MODELS CPM CPMel...

Страница 2: ...Qualification of personnel 12 Safeguards 13 Hazardous areas and residual risks 16 Machine specification 17 Technical specifications 17 Installation 18 Hazardous areas and residual risks during install...

Страница 3: ...00 3 Trouble shooting 36 Qualification of the operator 36 Machine scrapping 38 Qualification of the operator 38 Disconnecting the machine 38 Disconnecting procedure 38 Residual risks after machine dis...

Страница 4: ...on operation and mainteanance of the machine to which the manual refers The manufacturer declares that all the information container herein is in accordance with the technical and safety specification...

Страница 5: ...tifying and avoiding possible danger PRINTING CONVENTIONS PSE Personal Safety Equipment Where N represents a generic number e g symbolic representation of a control or warning device e g buttons selec...

Страница 6: ...1 5 Manufacturer identification details Via Perotti 5 25125 Brescia ITALY Tel 39 030 3581864 Fax 39 030 3581859 Mail cpspa cpspa it 1 6 Machine identification details Type AUTOMATIC SPIRAL MIXER MOD...

Страница 7: ...rts and the parts subject to normal wear or deterioration due to external atmospheric or environmental agents nor does it cover any defects arising from poor or insufficient maintenance nor does it co...

Страница 8: ...of the manual Read carefully the following chapters Charter 1 General information Charter 2 Safety Information Chapter 3 Machine specifications Chapter 5 Operator interface Consult the relevant chart...

Страница 9: ...The machine is driver by electric energy which is converted into mechanical energy for the intended operations IMPROPER USE Improper use means any operation not expressly stated in the intended uses...

Страница 10: ...Instruction manual for spiral mixer mod CPM80 200 10 Fig 1 2 Main parts of the machine...

Страница 11: ...nably predicable linked to the machine operation conditions The complete documentation of the safety measures taken is container in the technical brochure of the machine kept at C P s p a The manufact...

Страница 12: ...ho can carry out interventions on the machine Mechanical maintenance engineer qualified engineer able to operate the machine in normal conditions and with the machine guards open Able to carry out adj...

Страница 13: ...evices to protect people from dangers which cannot be made sufficiently harmless through design FIXED AND MOVEABLE GUARDS All power transmission components are shielded by screw fastened guards in com...

Страница 14: ...g tecniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene LIMIT SWITCH DEVICES The machine is equipped with the following limit switch...

Страница 15: ...protection against personal injury caused by electrical discharge due to direct or indirect contact all in compliance with the CEI EN 60204 1 standards All electrical power parts are container in the...

Страница 16: ...g the procedures indicated in this manual and by using the recommended personal safety equipment Protective gloves must be worn Protective footwear must be worn Protective overall must be worn Handlin...

Страница 17: ...460 CPM 100 100 65 2 6 4 8 0 66 135 120 75 470 CPM 120 120 87 2 6 4 8 0 66 135 130 85 485 CPM 160 160 100 7 5 10 1 1 160 140 95 800 CPM 200 200 125 7 5 10 1 1 160 140 95 820 N B Same characteristics f...

Страница 18: ...wing risks are present here Impact hazard for operator Crushing hazard The above PSE must be used by the operator DANGER During unloading hoisting and handling of the machine personnel must wear the a...

Страница 19: ...those directly involved in the operations All operators should remain at safe distance in order to avoid being hit by the machine or any of its parts which may accidentally fall Before starting the li...

Страница 20: ...sport inform the manufacturer immediately The manufacturer should also be informed if there are differences be tween the packing list and the goods that were actually delivered The machine and its equ...

Страница 21: ...uld be covered with adequately sized waterproof tarpaulins If storage exceeds 3 months the box pallets should be stored inside sheltered from bad weather and protected from excessively high or low tem...

Страница 22: ...main electricity supply Hydraulic connections The machine model CPMel has only one hydraulic connection The hose must have a fastening DANGER Be sure that the values of the main electricity supply co...

Страница 23: ...dure Correct operation of the emergency stop button fig 2 3 pag 15 while the machine is working press the emergency button the machine should stop immediately Correct operation of the safety limit swi...

Страница 24: ...ree position selector Left position clockwise bowl rotation Middle position no bowl rotation Right position anticlockwise bowl rotation Red mushroom button on a yellow background Emergency button When...

Страница 25: ...ct the program Display and button To set the timer in phase 3 Display and button To select the automatic and manual cycle Button To start the automatic cycle Display and button To set the timer in pha...

Страница 26: ...to picture 5 1 at pag 23 Connect the feeling cable to the electric connection and turn the main on off switch to position I Be sure the emergency button is not pressed Be sure that the protection grid...

Страница 27: ...function the 1st speed when the selected time has passed the machine will pass to 2nd speed automatically The machine will stop when the cycle has ended With the protection grid open the only possible...

Страница 28: ...water pressure 5 bar Minimum entry water pressure 1 bar Maximum dosing 999 9 l Dosing precision 1 Water delivery at 1 bar 25 l min Water delivery at 5 bar 55 l min Tension 12V C A Frequency 50 60 Hz P...

Страница 29: ...a different program Program the quantity of water desired following the instructions of the previous paragraph Press the button the time of phase 1 will flash on the display characterized by the spir...

Страница 30: ...phases it is sufficient to press the corresponding button and the display starts to flash Pressing the start button the corresponding phase start with the display counting the time Pressing stop the p...

Страница 31: ...0 31 6 3 5 TEMPERATURE PROBE The display normally indicates the entry temperature of the water Pressing the button the word TEMP flashes on the display while the temperature indication measured by the...

Страница 32: ...nt good working of the machine we suggest a periodic general cleaning In particular The machine must be cleaned after every working cycle Keeping the machine cleaned helps to maintain efficient the mo...

Страница 33: ...CLEANED Weekly Control panel Monthly Motors Monthly Electrical parts Monthly Spare parts 7 2 Programmed maintenance We intend with programmed maintenance all those operations that can be fulfilled by...

Страница 34: ...lt tensioning If the belt tension needs to be regulated proceed as follows Remove the head cover Loosen the four screws that sustain the motor without unscrewing them completely Restore the correct be...

Страница 35: ...n the low left side on the rear of the machine To tighten the belts connected to the motor screw the bolt on the right the bolt on the left is to tighten the belts of the indirect drive from the motor...

Страница 36: ...tructions described in this manual INCONVENIENT CPM SERIES POSSIBLE CAUSE REMEDY The spiral looses speed The head belts are loose Tighten the belts as explained in paragraph 7 3 The bowl looses speed...

Страница 37: ...Call the technical assistance The writing Prob Err appears on the doser display The probe is broken Call the technical assistance The writing rEci Err appears on the doser display Electromagnetic dist...

Страница 38: ...r any damage to people or things caused by parts of the machine used improperly for purposes different from those on the original machine 9 3 Disconnecting procedure Turn off the machine following the...

Страница 39: ...graphs have been followed carefully there are no risks after the disconnection ATTENTION The machine has been built with non biodegradable material Take the machine to an authorised deposit for cleari...

Страница 40: ...Instruction manual for spiral mixer mod CPM80 200 40...

Страница 41: ...Instruction manual for spiral mixer mod CPM80 200 41...

Страница 42: ...Instruction manual for spiral mixer mod CPM80 200 42...

Страница 43: ...Instruction manual for spiral mixer mod CPM80 200 43...

Страница 44: ...Instruction manual for spiral mixer mod CPM80 200 44...

Страница 45: ...Instruction manual for spiral mixer mod CPM80 200 45...

Страница 46: ...Instruction manual for spiral mixer mod CPM80 200 46...

Страница 47: ...Instruction manual for spiral mixer mod CPM80 200 47...

Страница 48: ...Instruction manual for spiral mixer mod CPM80 200 48...

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