background image

GND

DSR

RX

TX

DTR

RF-GND

RF-GND

15K

5X100K

TASTIERA

DISPLAY

TURBINA

PRINTER

P1

MHz

25V

100V

1

2

3

PA3

RS-DSR

RS-TX

RS-RX

VEL

B0

B1

B2

RF-GND

VOLUME

B3

RESET

B4

B5

B6

B7

A8

A9

ON-T

A10

A13

A11

A14

A12

A15

B0

VADJ

B1

VADJ

B2

-Y0

AS

R/W

B3

DS

BLOW2

RD

Y5

B4

RS-TX

A0

B5

R/W

BEEP

R/W

RESET

B0

B6

AS

FAS-LF

B1

B2

B7

PB7

B3

B4

B5

B6

B7

FF

VEL

ON-T

SG

B0

A0

SA

B1

A1

F-1B

F-G

B2

A2

B3

A3

A14

CS-R

B4

A4

A13

F-2B

F-3B

B5

A5

A12

R/W

SB

B6

A6

A11

SC

B7

A7

A10

CS-R

A8

A9

FT1

A9

A8

A10

A7

B7

A11

A6

B6

A12

A5

B5

SH

A13

A4

B4

SD

A14

A3

B3

F-1BX

F-H

PB7

A2

B2

A1

B1

CEEPR

B0

F-2BX

A0

B0

F-2BX

F-3BX

FT2

-DS

B1

D1

SE

B2

M-STOP

SF

B3

A13

A14

B4

B5

CEEPR

B6

FT2

B7

FF

RS-RX

DS

PR-REE

BLOW

VOLUME

M-STOP

-Y1

FT1

RS-DSR

RNA14

SB

CEEXP

M-ON

SC

AS

A15

SD

SE

D1

SF

SG

PR-REE

SH

CS-R

PR-TIM

SA

BLOW

BLOW2

RF-GND

F-H

A0

F-3BX

A1

F-1BX

A2

PR-TIM

A3 A4

PR-REE

A5

F-3B

A6

F-G

A7

F-2B

A8

R/W

A9

F-1B

A10

Y7

A11

Y5

A12

M-ON

RD

-Y0

-DS

VCC

VCC

VCC

GND

VCC

VCC VCC VCC VCC

VBB

VBAT

VBB

VBAT

GND

VCC

VCC-RAM

VBAT

VEE

VBAT

VCC

VCC

VBAT

VCC

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

VCC

VCC

VEE

GND

VBAT

GND

GND

GND

VCC

VCC

VCC

GND

VBAT

VCC

GND

VCC

GND

VCC

VCC

GND

VCC

VCC

VCC

GND

GND

GND

GND

GND

GND

GND

GND

GND

VCC

GND

GND

GND

VCC

GND

VCC

GND

GND

GND

VCC

GND

VCC

GND

VCC-RAM

GND

GND

GND

GND

VCC

GND

U1

146805E3

OSC1

39

IRQ

2

TIMER

37

RESET

1

PA0

14

PA1

13

PA2

12

PA3

11

PA4

10

A13

9

A14

8

A15

7

PB0

36

PB1

35

PB2

34

PB3

33

PB4

32

PB5

31

PB6

30

PB7

29

B0

28

B1

27

B2

26

B3

25

B4

24

B5

23

B6

22

B7

21

A8

19

A9

18

A10

17

A11

16

A12

15

OSC2

38

L1

3

AS

6

DS

4

R/W

5

C1
22PF

C2

47PF

U2

146818A

MOT

1

OSC1

2

OSC2

3

AD0

4

AD1

5

AD2

6

AD3

7

AD4

8

AD5

9

AD6

10

AD7

11

RESET

18

SQW

23

PS

22

CKOUT

21

CKFS

20

IRQ

19

DS

17

STBY

16

R/W

15

AS

14

CS

13

VDD

24

GND

12

C3

100NF

R2

4.64

C4

100NF

Q1

BC237B

R3

221

R4

322

Q3

2N2907

D3

1N4148

R7

100K

C5

100NF

U3

84256A

A14

1

A13

26

A12

2

A11

23

A10

21

A9

24

A8

25

A7

3

A6

4

A5

5

A4

6

A3

7

A2

8

A1

9

A0

10

D0

11

D1

12

D2

13

D3

15

D4

16

D5

17

D6

18

D7

19

CE

20

WE

27

OE

22

GND

14

+VB

28

R9

100K

L1

33uH

L2

33uH

L3

33uH

L4

33uH

L5

33uH

U4

27C512

A0

10

A1

9

A2

8

A3

7

A4

6

A5

5

A6

4

A7

3

A8

25

A9

24

A10

21

A11

23

A12

2

A13

26

A14

27

A15

1

CE

20

OE

22

O0

11

O1

12

O2

13

O3

15

O4

16

O5

17

O6

18

O7

19

VCC

28

GND

14

U5

ULN2064B

CLA

1

1C

2

1B

3

GND

4

GND

5

2B

6

2C

7

CLAMP

8

4C

16

NC

15

4B

14

GND

13

GND

12

3B

11

NC

10

3C

9

U6

ULN2064B

CLA

1

1C

2

1B

3

GND

4

GND

5

2B

6

2C

7

CLAMP

8

4C

16

NC

15

4B

14

GND

13

GND

12

3B

11

NC

10

3C

9

Q4

BC212

L6

33uH

L7

33uH

L8

33uH

L9

SHORT

U7

TLC271

+

-

3

2

6

5

1

8

7

4

C7

100NF

D5

Short

C8

100NF

C9

100NF

U9

ACTEL101

B0

10

B1

11

B2

12

B3

13

GND

14

GND

15

B4

16

B5

17

B6

18

B7

19

RS-RX

20

VCC

21

BLOW

22

-Y1

23

RS-DSR

24

VCC

25

AS

26

A0

27

A1

28

A2

29

A3

30

A4

31

GND

32

A5

33

A6

34

A7

35

A8

36

A9

37

VCC

38

A10

39

A11

40

A12

41

RD

42

-DS

43

F-2B

60

D1

59

M-STOP

58

A13

57

A14

56

VCC

55

GND

54

CEEPR

53

FT2

52

POR

51

DS

50

GND

49

VOLUME

48

FT1

47

RNA14

46

CEEXP

45

A15

44

F-H

9

F-3BX

8

F-1BX

7

PR-TIM

6

BLOW2

5

VCC

4

PR-REE

3

F-3B

2

F-G

1

F-2B

68

R/W

67

GND

66

F-1B

65

Y7

64

Y5

63

M-ON

62

-Y0

61

C10 1uF

+

C11 1uF

+

C12 1uF

+

Q5

BC337

R12

1K

Q6

BC337

R13

2.15K

C13

100NF

C14

10uF

+

C15

100NF

R14

100K

C16

47PF

R15

100K

R16

681 ½Watt

C17

47NF

R17
147

D6

BAV20

R18

22

Q8

BC548B

D7

BZX79

C18

680pF

C19

82pF

C20

22uF

+

R19

619

U10

TEA1100

A

15

B

5

C

4

D

1

E

9

F

2

H

16

1

13

4

7

3

10

2

11

9

12

8

6

7

8

6

14

5

3

C21

1NF

R20
27K

C22

680pF

BT1

1.2X2

BT2

1.2X2

C23
10uF

+

L10

BNP002

SW1

D8

1N5820

D9

1N5820

RV1

4K7NTC

R22

681

R23
147K

R24

147K

C25

1NF

R26

46.4K

R27

100K

R28

1M

U11

MAX233

R2OUT

20

R2IN

19

T2OUT

18

V-

17

C2-

16

C2+

15

V+

14

C1-

13

V-

12

C2+

11

T2IN

1

T1IN

2

R1OUT

3

R1IN

4

T1OUT

5

GND

6

VCC

7

C1+

8

GND

9

C2-

10

C26
68pF

C27

100NF

C28

10uF

+

U12

MAX634

LBR

1

GND

4

LBD

2

CX

3

VFB

8

VREF

7

+VS

6

LX

5

RV2

K164

R29

68.1K

C29

100uF

+

D10

1N4148

C31

100NF

BZ1

Q9

BC212

R32

2.15K

T1

Q10

BC547

C33

6.8uF

+

R33

33

R34

6.81K

D12

BAT85

J1

5

9

4

8

3

7

2

6

1

J3

1

2

3

4

R35 R36 R37

R38

C34 1uF

+

C35

1uF

+

C36

1uF

+

C37

1uF

+

C38

1uF

+

C39

100NF

R39

46.4K

R41
15K

R42

909K

R43

10K

D13

BAT85

R44

2.15K

C40

100uF

+

U13

MXD1210

CE

5

VBAT1

2

VCC

1

TOL

3

CEO

6

VBAT2

7

VCC1

8

GND

4

C41

100NF

C42

10uF

+

C43

100NF

F1

F2A

Q11

BC548B

R45

5.11K

D15

LED

R46

6.19K

R47

46.4K

R48

7.87K

R49
4.99K

Q12

BC237

C45

47uF

+

R50

100K

L12

22uH

C46

150uF

+

D16

1N4148

C47

10uF

+

R51

21.5K

L13

22uH

D17

1N5819

C48

47uF

+

C49

150uF

+

C50

47pF

R52

147K

R53

60.4K

L14

680uH

C51

100uF

+

R54

5KMVH

J6
1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

J7

1

2

3

4

5

6

7

C30

100NF

R11

4.64K

U8A

74HC14

1

2

14

7

U8B

74HC14

3

4

R10

J2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

D4

1N4148

D1

1N4148

D2

1N4148

R5

562

R21

464

R6

1

C44

100uF

+

C6

10uF

+

C24

10uF

+

L15
680uH

L11

400uH

Q2

ZTX689B

R8

2.15K

R31

4.64K

J5
1

2

3

4

Q7

BD227

E1

1

1

R25

1W.33

R40
261K

J4

1

2

J8

1

2

X1

4.194304 

R1

10M

U8C

74HC14

5

6

U8D

74HC14

9

8

U8E

74HC14

11

10

U8F

74HC14

13

12

D11

1N4148

R30

121K

D14

4.3V

C32

47NF

F2

T3A

C52

100NF

U14

MAX761

LX

7

FB

3

GND

4

V+

8

LB0

1

LB1

2

GND

6

B

5

C53

100NF

C54

220pF

S1

PA3

RS-DSR

RS-TX

RS-RX

VEL

B0

B1

B2

RF-GND

VOLUME

B3

RESET

B4

B5

B6

B7

A8

A9

ON-T

A10

A13

A11

A14

A12

A15

B0

VADJ

B1

VADJ

B2

-Y0

AS

R/W

B3

DS

BLOW2

RD

Y5

B4

RS-TX

A0

B5

R/W

BEEP

R/W

RESET

B0

B6

AS

FAS-LF

B1

B2

B7

PB7

B3

B4

B5

B6

B7

FF

VEL

ON-T

SG

B0

A0

SA

B1

A1

F-1B

F-G

B2

A2

B3

A3

A14

CS-R

B4

A4

A13

F-2B

F-3B

B5

A5

A12

R/W

SB

B6

A6

A11

SC

B7

A7

A10

CS-R

A8

A9

FT1

A9

A8

A10

A7

B7

A11

A6

B6

A12

A5

B5

SH

A13

A4

B4

SD

A14

A3

B3

F-1BX

F-H

PB7

A2

B2

A1

B1

CEEPR

B0

F-2BX

A0

B0

F-2BX

F-3BX

FT2

-DS

B1

D1

SE

B2

M-STOP

SF

B3

A13

A14

B4

B5

CEEPR

B6

FT2

B7

FF

RS-RX

DS

PR-REE

BLOW

VOLUME

M-STOP

-Y1

FT1

RS-DSR

RNA14

SB

CEEXP

M-ON

SC

AS

A15

SD

SE

D1

SF

SG

PR-REE

SH

CS-R

PR-TIM

SA

BLOW

BLOW2

RF-GND

F-H

A0

F-3BX

A1

F-1BX

A2

PR-TIM

A3 A4

PR-REE

A5

F-3B

A6

F-G

A7

F-2B

A8

R/W

A9

F-1B

A10

Y7

A11

Y5

A12

M-ON

RD

-Y0

-DS

Tav.3 - Mother board: schematic

Содержание Pony graphic

Страница 1: ...avona di Albano RM 00040 Italy Tel 39 06 931 5492 Fax 39 06 931 4580 email info cosmed it North American Office COSMED USA Inc 2758 North Paulina Street Chicago IL 60614 USA Phone 1 773 528 8113 Fax 1...

Страница 2: ...e Page Maker 6 5 Microsoft Word Corel Draw and CAD programs COSMED Software can be installed only in one device Word and Excel are registered trade marks of Microsoft Corporation DBIII is a registered...

Страница 3: ...uthorized COSMED service person Keep the equipment away from heat flames sparks flammable liquid mixtures and explosive gases For using this equipment along with other medical ones contact COSMED The...

Страница 4: ...ughout this manual Read through each step in every procedure before beginning the repair Always use the proper tools test equipment and the most recent revision of this service manual Warning If you d...

Страница 5: ...rt Description 3 2 3 1 Pony graphic Unit 3 3 3 2 Mother Board C01350 01 15 3 3 3 2 1 Function 3 3 3 2 2 Description 3 3 3 2 3 Adjustments checks 3 4 3 2 4 Assembly Drawing 3 4 3 2 5 Warnings Indicatio...

Страница 6: ...Careless mistakes during the use of the system 5 3 5 1 1 Warning 5 3 5 1 2 Tools 5 3 5 1 3 The system doesn t operate when switched on 5 3 5 1 4 The printer doesn t work properly 5 4 5 1 5 The Pony g...

Страница 7: ...oard C01350 01 15 7 2 7 1 2 Display C01344 01 30 7 2 7 1 3 Key board PCB C01352 01 15 7 2 7 1 4 Printer C00551 01 08 7 2 7 1 5 Optoelectronic Reader C00095 01 05 7 2 7 1 6 Optoelectronic PCB C00609 01...

Страница 8: ......

Страница 9: ...manual 1 2 1 2 Reference Documents 1 2 1 3 Customer Communication 1 2 1 4 Technical Specifications 1 3 1 4 1 Pony graphic Unit 1 3 1 4 2 Flow meter 1 3 1 4 3 Power supply 1 3 1 4 4 Battery charger 1 3...

Страница 10: ...he device and the theory of operation of the modules This chapter is useful to identify cause for problems and to operate properly Maintenance Provides general specifications for maintenance and calib...

Страница 11: ...phic Unit or transmitted to PC Here following a list of the main features available Test data management Viewing data in table and graphic form Spirometry FVC VC IVC MVV Adding parameters and predicte...

Страница 12: ...Directive 89 336 EN 60601 1 2 EN 55011 Class B emission IEC 1000 4 2 immunity ESD 4KV CD 8KV AD IEC 1000 4 3 immunity EM 3 V m IEC 1000 4 4 immunity Bursts 1 KV QUALITY ASSURANCE UNI ISO EN 9001 Reg 3...

Страница 13: ...2 Functional description 2 2 2 1 General Overview 2 2 2 1 1 Pony graphic Unit 2 2 2 1 2 Flowmeter 2 2 2 1 3 Battery Charger AC DC Adapter 2 2 2 1 4 RS232 cable 2 2...

Страница 14: ...e air passing through the helical conveyors makes a spiral motion which causes the rotation of the turbine rotor The rolling blade interrupts the infrared light sources beamed by the diodes of the opt...

Страница 15: ...Adjustments Checks 3 5 3 4 4 Assembly Drawing 3 6 3 4 5 Warnings Indications in Event of Failure 3 6 3 5 Printer C01386 01 08 3 6 3 5 1 Function 3 6 3 5 2 Description 3 6 3 5 3 Adjustment checks 3 6 3...

Страница 16: ...om that assembly It provides the complete reference for the service personnel for diagnosis The section consists of the following Pony graphic Unit 1 Mother board Assembly C01350 01 15 2 Display Assem...

Страница 17: ...Board layout is enclosed in the Appendix 3 2 2 Description 1 Micro controller CPU U1 The micro controller U1 CDP6805E3 used in the Pony graphic is responsible for Data management through its address b...

Страница 18: ...d Q10 the supply voltage is about 90 VAC RMS The battery voltage directly powers the Optoelectronic Transducer and the Printer The IC U10 TEA1100 performs the battery charging management The NiCD batt...

Страница 19: ...Item VR54 Display Display contrast It is automatically compensated for temperature variations 2 Test Points Pin 3 of P1 Digital Logic supply VCC 5V Pin 5 of P1 LCD supply VEE 18V Pin 4 of P1 Contrast...

Страница 20: ...dots line is 144 3 5 2 Description The following schematic shows the control circuitry for the printer The Printer motor is activated and stopped by the two signals M_ON Motor On and M_OFF Motor Off T...

Страница 21: ...ectronic transducer contains 2 couples of Infrared Emitter Receiver diodes to detect the position of the rotor The air passing through the helical conveyors takes a spiral motion which causes the rota...

Страница 22: ...stment checks There are no adjustments to be performed on this assembly 3 6 4 Assembly Drawing Refer to Section Schematics Layouts 3 6 5 Warnings Indications in Event of Failure Flow and Volume errors...

Страница 23: ...Service Manual Ponygraphic Chapter 3 Part Description 3 9 3 7 5 Warnings Indications in Event of Failure Power failure Battery charging failure...

Страница 24: ......

Страница 25: ...gram 4 2 4 2 Replacement Schedule 4 2 4 3 Preventive Maintenance 4 4 4 3 1 Necessary tools 4 4 4 3 2 Charger cable A381 003 202 4 4 4 3 3 RS232 serial cable C00032 01 12 4 4 4 3 4 Turbine C00292 01 05...

Страница 26: ...m Handle all circuit boards replacements and defectives by their non conductive edges and use anti static containers when transporting them Before servicing the equipment ground yourself and the tool...

Страница 27: ...Service Manual Ponygraphic Chapter 4 Maintenance 4 3 The part numbers are as given in the parts list section Appendix A of this manual...

Страница 28: ...uit on it 4 3 3 RS232 serial cable C00032 01 12 Check the integrity of the cable especially on the plugs at the ends Check electrically the cable by using a ohm meter for continuity check 4 3 4 Turbin...

Страница 29: ...1 4 The printer doesn t work properly 5 4 5 1 5 The Pony graphic is unable to measure properly flow and volume 5 4 5 1 6 The Optoelectronic transducer doesn t work 5 4 5 1 7 The batteries cannot be r...

Страница 30: ...n switched ON o The Printer does not work properly o The Pony graphic is unable to measure properly flow and volume o The optoelectronic transducer does not work o The batteries cannot be recharged or...

Страница 31: ...Besides the tools normally used by a technician it is necessary to have A Voltmeter to measure voltage A screwdriver with a thin point to adjust the trimmer 5 1 3 The system doesn t operate when switc...

Страница 32: ...any test and blowing into the turbine flowmeter verify if both signals on pin 2 and pin 3 of J5 are similar to the following figure otherwise refer to the The Optoelectronic transducer doesn t work s...

Страница 33: ...llowing components U11 U1 U9 5 1 9 The keyboard doesn t work 1 Disassemble the Pony graphic Unit and verify if the keyboard PCB is properly connected to the mother board 2 Replace U1 5 1 10 The LCD Di...

Страница 34: ......

Страница 35: ...djustment 6 3 6 2 2 Flow measurement Check and Calibration 6 4 6 3 Auto Test Mode 6 4 6 3 1 Running the Auto test program 6 4 6 3 2 Operating the interactive Diagnosis Program 6 5 6 4 Connecting to Ex...

Страница 36: ...ove the 2 screws and open the cases to access the internal parts as shown in the following figure Optoelectronic Transducer Board Screw 2 Pony graphic unit Remove the 4 rubber pins from the bottom of...

Страница 37: ...tion to fix the thermistor on the older battery as found before the replacement 6 Solder the connections of the batteries on the PCB 7 Reassemble the Pony graphic unit Parts required For the mentioned...

Страница 38: ...ntual malfunctions of the main components The program can be activated by switching on the Pony graphic Unit while a special adapter is connected to the RS232 port The electrical diagram of the Auto t...

Страница 39: ...re with the backlight on 6 4 Connecting to External Printer 6 4 1 External printer features and connections The Pony Graphic version 3 0 and higher allows you to print the test report through the smal...

Страница 40: ...connector which is not compatible with the adapter which is supplied with the equipment Pony Graphic DB9F 1 2 3 4 5 Tx Rx DSR GND Printer Serial to parallel shield Tx Rx DTR shield 6 4 4 Configuration...

Страница 41: ...the printing process press CANCEL Note the external printer can only be used to print the test report the other print out list test and possible messages delete archive calibration turbine can be prin...

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Страница 43: ...Display C01344 01 30 7 2 7 1 3 Key board PCB C01352 01 15 7 2 7 1 4 Printer C00551 01 08 7 2 7 1 5 Optoelectronic Reader C00095 01 05 7 2 7 1 6 Optoelectronic PCB C00609 01 15 7 2 7 1 7 Adapter Plug...

Страница 44: ...embling the unit please take care that all the transducers and cables are disconnected from the unit Remove the base cover by unscrewing the four screws at the base Schematic Layouts 7 1 1 Motherboard...

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Страница 46: ...A8 36 A9 37 VCC 38 A10 39 A11 40 A12 41 RD 42 DS 43 F 2B 60 D1 59 M STOP 58 A13 57 A14 56 VCC 55 GND 54 CEEPR 53 FT2 52 POR 51 DS 50 GND 49 VOLUME 48 FT1 47 RNA14 46 CEEXP 45 A15 44 F H 9 F 3BX 8 F 1B...

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Страница 54: ...8 Appendix A Replaceable Part List 8 2...

Страница 55: ...external printers C00095 01 05 Optoelectronic transducer Pony graphic C00213 01 12 Cable plug x Optoelectronic transducer Pony graphic C00121 XX 31 Eprom Pony graphic XX 01 IT 02 EN 03 FR 04 ES 05 DE...

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