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Cornelius UC 700 Series, Инструкция по установке и обслуживанию

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Cornelius UC 700 Series Скачать руководство пользователя страница 4

Condenser Modulating Valve Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Bin Control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Gearmotor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Motor Check  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Start Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

To Replace Gearmotor Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Auger and Extruding Head Removal   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installation and Shaft Seal Replacement (See Figure 9.)    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Upper Nut and Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

To Replace Bearing   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Electrical Checkout  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Overload Check   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Compressor Check  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Capacitor Check  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Safety Controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wiring Diagram-115V  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wiring Diagram 230V   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Содержание UC 700 Series

Страница 1: ...ES CONTINUOUS FLOW ICEMAKER Installation Service Manual Publication Number 630460127 Revision Date September 15 2011 Revision D Visit the IMI Cornelius web site at www cornelius com for all your Liter...

Страница 2: ...rvice required by or loss or damage resulting from any of the following occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Pr...

Страница 3: ...tallation 7 Pre Installation 7 Freight Damage Claim 7 Counter 7 Electrical 7 Drain 7 Installation 8 Initial Start Up Checks And Adjustment Instructions 9 guide to Service 10 Icemaker Cleaning and Sani...

Страница 4: ...embly 18 Auger and Extruding Head Removal 19 Installation and Shaft Seal Replacement See Figure 9 19 Upper Nut and Bearing Assembly 20 To Replace Bearing 20 Electrical Checkout 20 Overload Check 21 Co...

Страница 5: ...in minor or moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamagedi...

Страница 6: ...he power is off to the unit before any work is performed Failure to disconnect the power could result in serious injury death or equipment damage CAUTION Always be sure to keep area around the unit cl...

Страница 7: ...to be installed under a counter adjacent to an Ice Dispenser or an Ice Storage Bin The Icemaker will deliver ice to either the left or right side The Icemaker requires a 12 inch by 12 inch opening at...

Страница 8: ...nches Depth 25 5 inches Clearances Dimensions Required Front Side Service Access Removable front panel to allow removal of Unit 25 inches Side Opposite Storage Bin for Air Exaust 4 inches Rear for Air...

Страница 9: ...IMI Cornelius Inc 5 Publication Number 630460127 SPECIFICATION CHART Models Condensing Unit VAC HZ PH Wire Comp RLA Fan Amps GRMT R Amps Refrigerant Circuit Fuse Oz Type UC700 A Air Cooled 115 60 1 2...

Страница 10: ...UC 700 Series Continus Flow Icemaker Installation Service Manual Publication Number 630460127 6 2000 2011 IMI Cornelius Inc Figure 1 Clearance Requirements...

Страница 11: ...3 Should concealed damage be found when the product is unpacked retain the packing material and the product and request an inspection from the deliverer 4 All claims for loss or damage should be file...

Страница 12: ...s from the side of the dispenser A The plugs are pressed in and sealed with a silastic sealant To remove pry the outside cap off and then press the inside plug into the bin Discard both plugs B Instal...

Страница 13: ...as needed push float assembly down until Icemaker stops running Release float and Icemaker will restart Keep water in reservoir at level line while the Icemaker is in operation See Figure 3 Low Water...

Страница 14: ...inutes 8 Turn off machine and remove all ice 9 Sanitize using household liquid bleach 50 ppm chlorine Mixture 1 fluid ounce per gallon room tempera ture water 2 minute exposure time 10 Sanitize auger...

Страница 15: ...seal 2 Check drain tubes for clogs and aged tubes Replace if tubes are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check safety circuit...

Страница 16: ...nt bowl not only provides a visible check of water level but also is a good guide to the inter nal conditions which exist within the icemaker assembly itself See Cleaning Procedure TO REPLACE WATER LE...

Страница 17: ...hipment where the ambient temperature ranges from 65 to 90 F depending on the season of the year Whenever a new icemaker product is initially installed and started up it is imperative that the start u...

Страница 18: ...After new valve is in place go through previous monitored adjustments and troubleshooting to be sure valve is functioning properly NOTE Units with thermostatic expansion valve valve is located on bot...

Страница 19: ...d from the front of the unit The cap tube bulb is located in the thermostat well directly under the ice inlet To test switch disconnect power to unit and remove one wire from switch Connect both leads...

Страница 20: ...to automatically shut off the motor in the event of a mechanical bind of the transmission an overload condition within the evaporator or an electrical malfunction It does this by sensing amperage draw...

Страница 21: ...read ings must be used The start relay cover must be removed See Figure 7 2 If no continuity on start or run winding test replace gearmotor If continuity on grounded motor test replace gearmotor STAR...

Страница 22: ...ious injury death or damage to the equipment 1 Disconnect the icemaker from the electrical power source 2 Disconnect the transmission cable from the electrical box 3 Remove the 4 hex head bolts securi...

Страница 23: ...SHAFT SEAL REPLACEMENT SEE FIGURE 9 1 Place shaft seal locator seat and shaft seal mount over gearmotor output shaft and push down until shaft seal seat and shaft seal mount rest flush on top of gearm...

Страница 24: ...ctric power 2 Remove top panels 3 Remove Dispense Tray Cover 4 Use an open end wrench on auger nut connected to bearing and turn counterclockwise to remove assem bly 5 Remove worn bearings Replace wit...

Страница 25: ...power to the unit before servicing Follow all lock out tag out procedures established by the user Verify all power is off to the unit before performing any work Failure to comply could result in serio...

Страница 26: ...cemaker unit has several safety and control devices incorporated into its design WARNING None of the below described devices should ever be bypassed to allow the unit to function Failure to comply cou...

Страница 27: ...UC 700 Series Continus Flow Icemaker Installation Service Manual 2000 2011 IMI Cornelius Inc 23 Publication Number 630460127...

Страница 28: ...UC 700 Series Continus Flow Icemaker Installation Service Manual Publication Number 630460127 24 2000 2011 IMI Cornelius Inc WIRING DIAGRAM 115V Figure 13...

Страница 29: ...UC 700 Series Continus Flow Icemaker Installation Service Manual 2000 2011 IMI Cornelius Inc 25 Publication Number 630460127 WIRING DIAGRAM 230V Figure 14...

Страница 30: ...UC 700 Series Continus Flow Icemaker Installation Service Manual Publication Number 630460127 26 2000 2011 IMI Cornelius Inc...

Страница 31: ...s in the compressor electrical circuit A Check circuit B Below 90 of nameplate rated voltage C See electrical checkout instruc tions THE COMPRESSOR STARTS BUT TRIPS REPEATEDLY ON THE OVER LOAD PROTECT...

Страница 32: ...Side Left Hand 6 630000607 Panel Side Right Hand 7 630200739 Panel Back 8 161176000 Washer Flat 250 I D 9 161179001 Machine Screw 1 4 20 By 5 8 In Long 10 630000672 Bracket Ass y Front 11 630000673 B...

Страница 33: ...sfer 4 630900564 O Ring 4 234 I D 5 630900608 Head Extruder 6 638090213 Auger 7 638090219 Bearing Nylon 8 638090220 Bearing Delrin 9 638090211 002 Auger Nut Table 3 Water Level Control Components Item...

Страница 34: ...Thread Cutting Screw Hex Hd No 8 32 By 1 2 In Long 6 161192004 Capacitor Run 120V 7 161998009 Relay Start Capacitor 120V 8 161998015 Relay Start Cmp Cpl 230V 9 164083001 Hex Nut No 6 32 10 630000599...

Страница 35: ...m No Part No Name 1 161179001 Machine Screw Hex Hd 1 2 20 By 5 8 In Long 2 168833000 Washer Lock 255 I D 3 168833002 Washer 4 311462000 Machine Screw Hex Hd 5 16 18 By 1 2 In Long 5 630000651 Evaporat...

Страница 36: ...Blade Motor Table 8 Evaporator Components Item No Part No Name 1 630200737 Bracket 2 630900558 Adaptor Front End Ass y 3 630900559 Gasket Front End Ass y 4 630900572 O Ring 4 1 I D 5 630900635 Machin...

Страница 37: ...e 10 Base Components Item No Part No Name 1 630000598 Chassis 2 630000670 Rod Threaded 5 In Long 3 630000671 Rod Threaded 21 1 2 In Long 4 630200873 Rod 5 638092019 E Ring Table 11 Wheel Components It...

Страница 38: ......

Страница 39: ...IMI Cornelius Inc www cornelius com...

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