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FlavorFusion® Training Manual

Publication Number: TP01070

- 6 -

© 2004-2007, IMI Cornelius Inc.

MECHANICAL

D

ISASSEMBLY

Control Box Components

FIGURE 4

FIGURE 5

FIGURE 6

FIGURE 7

Ballast for Merchandiser

Light

24 Volt Transformer (2)

Starter Merchandiser Light

Main Control Board/Agitator Timer

Motor Start Capacitor

Valve Flow Controls

Interface

Board

Agitation Board

Adjustment Pots

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Содержание Flavorfusion TP01070

Страница 1: ...FLAVORFUSION FLAVOROVERLOAD Training Manual Publication Number TP01070 Revision Date November 16 2007 Revision F Visit the IMI Cornelius web site at www cornelius com for all your Literature needs...

Страница 2: ...t It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire a...

Страница 3: ...ter Ratio Brix 5 Setting a Button to Dispense Non carbonated Water Only 5 Setting a Button to Dispense Carbonated Water Only 5 Mechanical 6 Disassembly 6 Control Box Components 6 Valve Removal 7 Valve...

Страница 4: ...FlavorFusion FlavorOverload Training Manual Publication Number TP01070 ii 2004 2007 IMI Cornelius Inc...

Страница 5: ...ice chute and gate mechanism The ice agitation gear motor is removable from the gear box to ease removal of the motor during ser vice and lower repair cost The unit has six nozzles for dispensing bra...

Страница 6: ...ipping Weight lb 330 Capacity 250 lb ice bin capacity cube ice only Indoor installation only 40 to 90 o F ambient temperature Electrical Rating 103 132 Volts 11 Amps Water supply pressure 50 60 psi at...

Страница 7: ...d The six 6 dispense types are described below and shown in a timing diagram in FIGURE 1 Dispense Type 1 Carbonated water dispense Solid LED Dispense Type 2 Non carbonated dispense Flashing LED 1 5 se...

Страница 8: ...ted water There should be approximately 10 oz dispensed 4 If necessary adjust the water flow control see FIGURE 2 empty ratio cup and repeat step 3 Otherwise empty ratio cup and repeat step 3 using th...

Страница 9: ...and 4 5 Repeat for all syrups in valve bank 6 Exit 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes 7 Exit p...

Страница 10: ...MECHANICAL DISASSEMBLY Control Box Components FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 Ballast for Merchandiser Light 24 Volt Transformer 2 Starter Merchandiser Light Main Control Board Agitator Timer Moto...

Страница 11: ...so the switch panel will rotate out of the way see FIGURE 9 FIGURE 8 FIGURE 9 2 Unscrew the switch panel one on each side FIGURE 10 FIGURE 11 3 Place the tabs into the slot over the merchandiser ligh...

Страница 12: ...s Inc 5 Tilt the valve removal tool up to release the latch FIGURE 15 FIGURE 16 6 Pull the valve off the back block FIGURE 17 7 Push the valve on the back block and push up on the back block release l...

Страница 13: ...enoid loose from the valve body 4 To remove the tubing squeeze the spring clip together and pull off FIGURE 19 CARBONATOR TANK Always disconnect water and CO2 and relieve the carbonator pressure befor...

Страница 14: ...FlavorFusion Training Manual Publication Number TP01070 10 2004 2007 IMI Cornelius Inc SYSTEM PLUMBING DIAGRAM...

Страница 15: ...AMBIENT NON CHILLED SYRUP FLAVOR XX OUTLET LINE B7 B8 B5 B6 CARB WTR IN PLAIN WTR IN IN OUT CARB TANK OUTLET OUTLET 1 2 3 4 5 6 7 W2 W3 W2 W1 8 9 10 11 12 13 14 W3 W2 W3 W1 SYRUP INLETS INLET 7 6 5 4...

Страница 16: ...al Publication Number TP01070 12 2004 2007 IMI Cornelius Inc INTERFACE BOARD AND HARNESS PIN OUT DETAIL 12 11 10 9 8 7 6 5 4 3 2 1 C C C C C W C C P W S 4 S 3 S 2 S 1 CW PW S4 S3 S2 S1 TO SOLENOID VAL...

Страница 17: ...GIT MOTOR POWER CORD HEATER BLK WHT CARB MOTOR PUMP ASY ICE GATE SWITCH BALLAST CAPACITOR TRANSFORMER TRANSFORMER YEL BLU LT BLU RED GRN WHT YEL LT BLU GRN RED RED YEL WHT GRN LT BLU BLU LT BLU WHT GR...

Страница 18: ...E BOARD 1 INTERFACE BOARD 2 INTERFACE BOARD 3 INTERFACE BOARD 4 INTERFACE BOARD 5 INTERFACE BOAR 6 24V 24V BALLAST LIGHT STARTER CARB MOTOR CARB MOTOR RELAY AGIT TIMER RELAY ICE DISP SWITCH ORG BRN BL...

Страница 19: ...s that interconnect the right side of all interface boards together Turn back the keyswitch to reconnect power 2 Bonus Flavor Icon and or Drink Icon LEDs see FIGURE 3 are not in sync with the lighting...

Страница 20: ...the lower chute and snap front of chute into place Broken wire in the 2 wire harness leading to the reed switch Repair of replace 2 wire harness Bad connection at main control board J3 pins 2 3 Repair...

Страница 21: ...er pressure switch deactivates carbonator pump 2 after 5 minutes reset and retry carbonator pump If water supply is restored the 5 minute timeout will not occur Repeat reset a second time but on a thi...

Страница 22: ...nutes Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Carbonator pump is short cycling with every drink drawn Lower liquid level probe reads dry while upper pr...

Страница 23: ...HIGH probe reads wet and LOW probe reads dry THIS IS AN ERROR CONDITION Check electrical connections at the carbonator tank and at connector J4 on the main control board Black wire should be connecte...

Страница 24: ...IMI Cornelius Inc www cornelius com...

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