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FlavorFusion®/FlavorOverload Training Manual

© 2004-2007, IMI Cornelius Inc.

- 17 -

Publication Number: TP01070

City water pressure supply low or 
inconsistent

Booster pump must be used if dynamic 
water pressure drops below 40 psig.

Unit will not 
dispense 
carbonated drinks. 
Dispenses syrup 
only.

CO

2

 pressure in carbonator tank is too 

high. 

Check CO

2

 pressure regulator setting. 

75 psig recommended. Relieve 
pressure from carbonator tank. 

Water valve will not open

Check electrical connection to water 
valve. Check resistance of coil (should 
be 9 ohms). Check for voltage at coil 
when brand button is depressed.

Unit will not 
dispense 
carbonated drinks. 
Spurts CO

2

 and 

syrup only.

Carbonator tank is empty, because tank 
was emptied while power was applied 
to unit. 5 minute time-out of carbonator 
pump/motor occurred, and carbonator 
pump is locked off.

Unplug the unit and reconnect the unit. 
Main control board will reset, ice 
agitation will occur, and carbonator tank 
will refill to normal level.

Note that this can occur while the water 
filter system is serviced or water supply 
is shutoff. If drinks are drawn from the 
dispenser while water pressure is 
shutoff, the carbonator pump starts and 
runs continuously, then shuts off on the 
5 minute timeout.

1) low water pressure switch 
deactivates carbonator pump, 2) after 5 
minutes reset and retry carbonator 
pump. If water supply is restored, the 5 
minute timeout will not occur. Repeat 
reset a second time, but on a third time, 
then lockout carbonator pump, which 
will generate a service call.

Carbonated drinks 
are flat (low on 
carbonation)

CO

2

 is out

Replace CO

2

Carbonator tank is 100% filled because 
the city water pressure exceeds the 
carbonator tank CO

2

 pressure regulator 

setting.

CO

2

 setting for the carbonator tank is 

75 psig, max water pressure is 60 psig. 
If necessary, install a water pressure 
regulating valve.

Low water pressure

Could be caused by excessively long 
runs (over 40 ft.) of 3/8” water supply 
line.

Increase line size to 1/2”

Low water pressure

Add water pressure booster pump

Plugged water filter.

Change water filter

Water booster bladder has burst

Replace water booster tank/bladder

No Syrup or 
Watered down drink 
dispensed

Syrup supply is empty

Replace BIB

BIB pump not working

Replace BIB pump

No CO

2

 or compressed air supply to 

BIB pump, or not enough pressure

Check CO

2

 pressure regulator setting. 

65 psig recommended. Replace CO

2

 

tank or fix compressor.

Carbonator pump 
does not start to fill 
tank

Power cord for the carbonator pump 
motor is not connected.

Carbonator pump is powered off the 
main control board inside the electrical 
box of the unit. Check that the umbilical 
cord is connected from the unit to the 
pump motor terminal box.

Содержание Flavorfusion TP01070

Страница 1: ...FLAVORFUSION FLAVOROVERLOAD Training Manual Publication Number TP01070 Revision Date November 16 2007 Revision F Visit the IMI Cornelius web site at www cornelius com for all your Literature needs...

Страница 2: ...t It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire a...

Страница 3: ...ter Ratio Brix 5 Setting a Button to Dispense Non carbonated Water Only 5 Setting a Button to Dispense Carbonated Water Only 5 Mechanical 6 Disassembly 6 Control Box Components 6 Valve Removal 7 Valve...

Страница 4: ...FlavorFusion FlavorOverload Training Manual Publication Number TP01070 ii 2004 2007 IMI Cornelius Inc...

Страница 5: ...ice chute and gate mechanism The ice agitation gear motor is removable from the gear box to ease removal of the motor during ser vice and lower repair cost The unit has six nozzles for dispensing bra...

Страница 6: ...ipping Weight lb 330 Capacity 250 lb ice bin capacity cube ice only Indoor installation only 40 to 90 o F ambient temperature Electrical Rating 103 132 Volts 11 Amps Water supply pressure 50 60 psi at...

Страница 7: ...d The six 6 dispense types are described below and shown in a timing diagram in FIGURE 1 Dispense Type 1 Carbonated water dispense Solid LED Dispense Type 2 Non carbonated dispense Flashing LED 1 5 se...

Страница 8: ...ted water There should be approximately 10 oz dispensed 4 If necessary adjust the water flow control see FIGURE 2 empty ratio cup and repeat step 3 Otherwise empty ratio cup and repeat step 3 using th...

Страница 9: ...and 4 5 Repeat for all syrups in valve bank 6 Exit 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes 7 Exit p...

Страница 10: ...MECHANICAL DISASSEMBLY Control Box Components FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 Ballast for Merchandiser Light 24 Volt Transformer 2 Starter Merchandiser Light Main Control Board Agitator Timer Moto...

Страница 11: ...so the switch panel will rotate out of the way see FIGURE 9 FIGURE 8 FIGURE 9 2 Unscrew the switch panel one on each side FIGURE 10 FIGURE 11 3 Place the tabs into the slot over the merchandiser ligh...

Страница 12: ...s Inc 5 Tilt the valve removal tool up to release the latch FIGURE 15 FIGURE 16 6 Pull the valve off the back block FIGURE 17 7 Push the valve on the back block and push up on the back block release l...

Страница 13: ...enoid loose from the valve body 4 To remove the tubing squeeze the spring clip together and pull off FIGURE 19 CARBONATOR TANK Always disconnect water and CO2 and relieve the carbonator pressure befor...

Страница 14: ...FlavorFusion Training Manual Publication Number TP01070 10 2004 2007 IMI Cornelius Inc SYSTEM PLUMBING DIAGRAM...

Страница 15: ...AMBIENT NON CHILLED SYRUP FLAVOR XX OUTLET LINE B7 B8 B5 B6 CARB WTR IN PLAIN WTR IN IN OUT CARB TANK OUTLET OUTLET 1 2 3 4 5 6 7 W2 W3 W2 W1 8 9 10 11 12 13 14 W3 W2 W3 W1 SYRUP INLETS INLET 7 6 5 4...

Страница 16: ...al Publication Number TP01070 12 2004 2007 IMI Cornelius Inc INTERFACE BOARD AND HARNESS PIN OUT DETAIL 12 11 10 9 8 7 6 5 4 3 2 1 C C C C C W C C P W S 4 S 3 S 2 S 1 CW PW S4 S3 S2 S1 TO SOLENOID VAL...

Страница 17: ...GIT MOTOR POWER CORD HEATER BLK WHT CARB MOTOR PUMP ASY ICE GATE SWITCH BALLAST CAPACITOR TRANSFORMER TRANSFORMER YEL BLU LT BLU RED GRN WHT YEL LT BLU GRN RED RED YEL WHT GRN LT BLU BLU LT BLU WHT GR...

Страница 18: ...E BOARD 1 INTERFACE BOARD 2 INTERFACE BOARD 3 INTERFACE BOARD 4 INTERFACE BOARD 5 INTERFACE BOAR 6 24V 24V BALLAST LIGHT STARTER CARB MOTOR CARB MOTOR RELAY AGIT TIMER RELAY ICE DISP SWITCH ORG BRN BL...

Страница 19: ...s that interconnect the right side of all interface boards together Turn back the keyswitch to reconnect power 2 Bonus Flavor Icon and or Drink Icon LEDs see FIGURE 3 are not in sync with the lighting...

Страница 20: ...the lower chute and snap front of chute into place Broken wire in the 2 wire harness leading to the reed switch Repair of replace 2 wire harness Bad connection at main control board J3 pins 2 3 Repair...

Страница 21: ...er pressure switch deactivates carbonator pump 2 after 5 minutes reset and retry carbonator pump If water supply is restored the 5 minute timeout will not occur Repeat reset a second time but on a thi...

Страница 22: ...nutes Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Carbonator pump is short cycling with every drink drawn Lower liquid level probe reads dry while upper pr...

Страница 23: ...HIGH probe reads wet and LOW probe reads dry THIS IS AN ERROR CONDITION Check electrical connections at the carbonator tank and at connector J4 on the main control board Black wire should be connecte...

Страница 24: ...IMI Cornelius Inc www cornelius com...

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