Copley Controls Xenus Plus XEL Series Скачать руководство пользователя страница 2

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.com

 

Page 2 of 28

Xenus

 

Plus

EtherCAT

RoHS

XEL

GENERAL SPECIFICATIONS

 

Test conditions: Wye connected load: 2 mH line-line. Ambient temperature = 25 °C. Power input = 230 Vac, 60 Hz, 1 Ø

MoDEL

 

XEL-230-18  

XEL-230-36 

XEL-230-40

oUTPUT CURREnT

Peak Current 

18 (12.7) 

36 (25.5) 

40 (28.3) 

Adc (Arms, sinusoidal) 

 

Peak 

time 

1 1 1 

 

Continuous current (

note 1

6 (4.24) 

12 (8.5) 

20 (14.1) 

Adc (Arms, sinusoidal)

inPUT PoWER 

 

Mains voltage, phase, frequency 

 

100~240 

 

Vac, ±10%, 1Ø or 3Ø, 47~63 Hz

 

 

Maximum Mains Current, 1Ø (

note 3

10.1 20.0 20.0 

 

Arms 

 

Maximum Mains current, 3Ø (

note 3

) 6.4 

10.4 

15.4 

Arms 

 

+24 Vdc  Control power 

 

+20 to +32 Vdc, 500 mA max 

 

Required for operation

DIGITAL CONTROL 

 

Digital Control Loops 

Current, velocity, position. 100% digital loop control

 

 

Sampling r

ate (time) 

Current loop: 16 kHz (62.5 µs), Velocity & position loops: 4 kHz (250 µs)

 

 

Bus voltage compensation 

Changes in bus or mains voltage do not affect bandwidth 

 

Minimum load inductance 

200 µH line-line

CoMMAnD inPUTS

  Distributed Control Mode 
 CAn

 

application layer 

over EtherCAT (CoE) 

Cyclic Synchronous Position-Velocity-Torque, Profile Position-Velocity-Torque, 

 

 

 

interpolated Position, Homing 

  Stand-alone mode 

 

Analog torque, velocity, position reference 

±10 Vdc, 16-bit resolution 

Dedicated differential analog input

 

 

Digital position reference 

Pulse/Direction, CW/CCW 

Stepper commands (2 MHz maximum rate)

 

 

 

Quad A/B Encoder 

2 M line/sec, 8 Mcount/sec (after quadrature)

 

 

Digital torque & velocity reference 

PWM , Polarity 

PWM = 0% - 100%, Polarity = 1/0

 

 

 

PWM 50% 

PWM = 50% ±50%, no polarity signal required

 

 

 

PWM frequency range 

1 kHz minimum, 100 kHz maximum

 

 

 

PWM minimum pulse width 

220 ns 

 

indexing 

Up to 32 programs can be launched from inputs or ASCii commands. 

 

Camming 

Up to 10 CAM tables can be stored in flash memory

DIGITAL INPUTS

 number 

14 

 

[IN1,2,15] 

Non-isolated Schmitt trigger, 1 µs RC filter, 24 Vdc max, Vin-HI >= 3.15 Vdc, Vin-LO <= 1.13 Vdc

 

 

 

10 k

 programmable per input to pull-up to +5 Vdc or pull-down to ground

 

 

[IN3~6] 

Non-isolated line receiver, 100 ns RC filter, +12 Vdc max, programmable as 4 single-ended, or 2 differential

 

 

 

Single-ended: [IN3,4] or [IN5,6]: Vin-LO <= 2.3 Vdc, Vin-HI >= 2.7 Vdc

 

 

 

Differential: [IN3/4] or [IN5/6]: Vin-LO <= -200 mVdc, Vin-HI >= 200 mVdc

 

 

[IN7~14] 

Digital, opto-isolated, single-ended, ±15~30 Vdc compatible, bi-polar, 2 groups of 4 with common return for each group

 

 

 

Rated impulse ≥ 800 V, Vin-LO ≤ 6.0 Vdc, Vin-HI ≥ 10.0 Vdc, Input current ±3.6 mA @ ±24 Vdc, typical

ANALOG INPUTS

 number 

 

[AIN1~2] 

Differential, ±10 Vdc, 5 k

 input impedance, 16-bit resolution 

 

[Ain3] 

Single-ended, motor temperature sensor, 4.99 k

 pulled-up to +5 Vdc, 12-bit resolution

DIGITAL OUTPUTS

 number 

 

[OUT1~2] 

Current-sinking MOSFET with 1 k

 pullup to +5 Vdc through diode

 

 

 

1 Adc max, +40 Vdc max; external flyback diode required if driving inductive loads

 

 

[OUT3] 

High-speed CMOS buffer, ±32 mA

 

 

[OUT4~5] 

Opto-isolated Darlingtons with 36V Zener flyback diodes, 20 mA max

 

 

[OUT6] 

Motor brake control: opto-isolated, 1 Adc max, current-sinking with flyback diode to +24 Vdc (J4-3)

ANALOG OUTPUT

 

Number, type 

1, ±5 Vdc single-ended, 12-bit resolution

MULTi-MoDE EnCoDER PoRT

 

As Input 

Secondary digital quadrature encoder (A, /A, B, /B, X, /X), no terminating resistors

 

 

 

18 M-counts/sec, post-quadrature (4.5 M-lines/sec)

 

 

 

RS-422/RS-485 line receiver with fault detection for open/shorted inputs, or low signal amplitude 

 

As output 

Quadrature encoder emulation with programmable resolution to 4096 lines (65,536 counts) per rev 

 

 

from analog sin/cos encoders or resolvers. Buffered signals from digital quad A/B/X primary encoder

 

 

 

A, /A, B, /B, X, /X, from MAX3032 differential line driver

RS-232 PoRT

 

Signals 

RxD, TxD, Gnd in 6-position, 4-contact RJ-11 style modular connector

 

 

Mode 

Full-duplex, DTE serial communication port for drive setup and control, 9,600 to 115,200 Baud 

 

Protocol 

Binary and ASCii formats

ETHERCAT PoRTS

 

Format 

Dual RJ-45 receptacles, 100BASE-TX

 

 

Protocol 

EtherCAT, CAn application layer over EtherCAT (CoE)

STATUS inDiCAToRS

 

Drive Status 

Bicolor LED, drive status indicated by color, and blinking or non-blinking condition 

 

NET Status 

Bicolor LED, status of EtherCAT bus  indicated by color and blink codes to CAN Indicator Specification 303-3

5V OUTPUT

 

 

Two independent 5 Vdc @ 400 mA outputs, thermal and short-circuit protected

noTES:

1. Heatsinking and/or forced-air cooling is required for the  continuous output power rating

2. Brake[oUT6] is programmable as motor brake, or as general purpose digital output

3. The actual mains current is dependent on the mains voltage, number of phases, and motor load and operating conditions. The Maximum Mains Currents shown above 

occur when the drive is operating from the maximum input voltage and is producing the rated continuous output current at the maximum output voltage.

Содержание Xenus Plus XEL Series

Страница 1: ...ack option Control Modes Cyclic Synchronous Position Velocity Torque CSP CSV CST Profile Position Velocity Torque Interpolated Position Homing Camming Gearing Indexer Command Interface CAN application...

Страница 2: ...14 Digital opto isolated single ended 15 30 Vdc compatible bi polar 2 groups of 4 with common return for each group Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typic...

Страница 3: ...ompatibility EMC Part 6 1 Generic Standards Immunity for residential Commercial and Light industrial Environments In accordance with EC Directive 2006 95 EC Low Voltage Directive IEC 61010 1 2001 Safe...

Страница 4: ...ttp www copleycontrols com Page 4 of 28 Xenus Plus EtherCAT RoHS XEL Chassis Grounding For CE compliance and machine safety an electrically conductive grounding tab is provided This connects to the he...

Страница 5: ...te of the EtherCAT network LED Link Activity Condition ON Yes No Port Open Flickering Yes Yes Port Open with activity Off No N A Port Closed J6 RS 232 PORT RJ 12 receptacle 6 position 4 contact 1 6 AM...

Страница 6: ...thereafter Sending a break character will reset the Baud rate to 9 600 Additional information can be found in the ASCII Programmers Guide on the Copley website http www copleycontrols com Motion pdf A...

Страница 7: ...control core will be able to control the on off state of the PWM outputs functional diagram In order for the PWM outputs of the XEL to be activated current must be flowing through both opto couplers...

Страница 8: ...from devices with active pull up and pull down to take advantage of the high speed inputs Single ended PWM Direction Single ended 50 PWM differential 50 PWM differential PWM Direction Single ended pul...

Страница 9: ...ce loading on the feedback cable that could occur if the motor encoder had to drive two differential inputs in parallel each with it s own 121 ohm terminating resistor Secondary Encoder Input Input Ou...

Страница 10: ...or A B Quad encoder inputs for Position or Camming modes differential single ended 12 Vdc max 12 Vdc max NON ISOLATED digital INPUTS Inputs IN1 2 15 are 24V tolerant These are high speed types with pu...

Страница 11: ...a controller A second input AIN2 is programmable for other functions The ratio of drive output current or velocity vs reference input voltage is programmable opto isolated digital INPUTS These inputs...

Страница 12: ...is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could turn the PLC input on givi...

Страница 13: ...in the format used by incremental encoders with analog outputs or with ServoTube motors Encoder Xenus Plus FG Frame Ground J10 MAX3097 Enc A 121 A 13 12 1 MAX3097 Enc B 121 B 11 10 MAX3097 Enc Index 1...

Страница 14: ...s similar to SSI in the use of clock and data signals but which also supports analog sin cos channels from the same encoder The number of position data bits is programmable as is the use of sin cos ch...

Страница 15: ...10K 10K Hall W 5V 4 Hall A Hall B Hall C 17 6 16 5 25 26 digitAl HALL SIGNALS Hall signals are single ended signals that provide absolute feedback within one electrical cycle of the motor There are t...

Страница 16: ...that also need the motor feedback encoder signals because these now come from J8 the Control connector In addition to eliminating Y cabling where the motor feedback cable has to split to connect to bo...

Страница 17: ...se Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3 HS L3 L2 L1 BRAKE Required for Drive Operatio...

Страница 18: ...NECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3...

Страница 19: ...S POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3 HS L3 L2 L1 BR...

Страница 20: ...30 18 R Shielded cable required for CE compliance J3 Cable Connector Wago 51111279 or 721 605 000 044 RN01 0000 Euro style 5 0 mm pluggable male terminal block Cable AWG 12 600 V recommended for XEL 2...

Страница 21: ...781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 21 of 28 Xenus Plus EtherCAT RoHS XEL Quad A B Sin Cos Encoder Pin Signal Pin Signal 1 F...

Страница 22: ...R and XEL 230 40 R models AWG 14 600V for XEL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 Euro style 5 0 mm pluggable female terminal block C...

Страница 23: ...1 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 23 of 28 Xenus Plus EtherCAT RoHS XEL Resolver Pin Signal Pin Signal 1 Frame Gnd 6 LED 2 E...

Страница 24: ...ectrical noise Because of their smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a groun...

Страница 25: ...nnects the drive from the mains This connection ensures that the heatplate of the drive remains at earth potential and eliminating a shock hazard that could occur of the chassis were allowed to float...

Страница 26: ...wo protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side of the pad and p...

Страница 27: ...7 6 5 4 3 2 1 Standard Heatsink Low Profile Heatsink w fan Low Profile Heatsink or no Heatsink w fan Standard Heatsink w fan 5 1 2 3 4 No Heatsink Mains 240 Vac Continuous Output Current Adc Ambient...

Страница 28: ...ink thermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XEL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XEL 230 36 XEL 230 40...

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