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Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.com

 

Page 16 of 28

Xenus

 

Plus

EtherCAT

RoHS

XEL

MoToR ConnECTionS (ConT’D)

MULTi-MoDE EnCoDER PoRT

This port consists of three differential input/output channels that take their functions from the Basic Setup of the drive.

With quad A/B encoder feedback, the port works as an output, buffering the signals from the encoder. With resolver or sin/cos encoder 

versions, the feedback is converted to “emulated” quad A/B/X signals with programmable resolution. These signals can then be fed back 

to an external motion controller that closes the position or velocity loops. As an input, the port can take quad A/B signals to produce 

a dual-loop position control system or use the signals as master-encoder commands in camming mode. in addition, the port can take 

stepper command signals (CU/CD or Pulse/Direction) in differential format.

Secondary

Encoder Input

Input/Output

Select

Quad A/B/X primary

encoder

MAX3032

MAX3097

Buffered A/B/X signals

from primary encoder

Secondary

Encoder Input

Input/Output

Select

MAX3032

MAX3097

Emulated Quad A/B

signals from 

analog Sin/Cos encoder

or resolver

Emulated A/B signals

Input/Output

Select

MAX3097

MAX3032

A/B/X signals from

digital encoder

AS BUFFERED OUTPUTS FROM A DIGITAL QUADRATURE

 

PRIMARy ENCODER

When using a digital quadrature feedback encoder, the A/B/X signals drive 

the multi-mode port output buffers directly. This is useful in systems that use 

external controllers that also need the motor feedback encoder signals because 

these now come from J8, the Control connector. In addition to eliminating “y” 

cabling where the motor feedback cable has to split to connect to both controller 

and motor, the buffered outputs reduce loading on the feedback cable that 

could occur if the motor encoder had to drive two differential inputs in parallel, 

each with it’s own 121 ohm terminating resi

sto

r.

AS EMULATED QUAD A/B/X EnCoDER oUTPUTS FRoM An  

ANALOG SIN/COS FEEDBACk ENCODER

Analog sin/cos signals are interpolated in the drive with programmable 

resolution. The incremental position data is then converted back into digital 

quadrature format which drives the multi-mode port output buffers. Some 

analog encoders also produce a digital index pulse which is connected directly 

to the port’s output buffer. The result is digital quadrature A/B/X signals that 

can be used as feedback to an external control system.

AS A MASTER OR CAMMING ENCODER INPUT FROM A

 

DIGITAL QUADRATURE ENCODER

When operating in position mode the multi-mode port can accept digital 

command signals from external encoders. These can be used to drive cam tables, 

or as master-encoder signals when operating in a master/slave configuration.

 

See page 13 for connections when A/B encoders with no X index signal are used.

AS DIGITAL COMMAND INPUTS IN PULSE/DIRECTION,

PULSE-UP/PULSE-DoWn, oR 

DIGITAL QUADRATURE ENCODER FORMAT

The multi-mode port can also be used when digital command signals are in 

a differential format. These are the signals that typically go to single-ended 

inputs. But, at higher frequencies these are likely to be differential signals in 

which case the multi-mode port can be used.

Input/Output

Select

MAX3097

MAX3032

Pulse/Dir or CU/CD 

differential commands

Содержание Xenus Plus XEL Series

Страница 1: ...ack option Control Modes Cyclic Synchronous Position Velocity Torque CSP CSV CST Profile Position Velocity Torque Interpolated Position Homing Camming Gearing Indexer Command Interface CAN application...

Страница 2: ...14 Digital opto isolated single ended 15 30 Vdc compatible bi polar 2 groups of 4 with common return for each group Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typic...

Страница 3: ...ompatibility EMC Part 6 1 Generic Standards Immunity for residential Commercial and Light industrial Environments In accordance with EC Directive 2006 95 EC Low Voltage Directive IEC 61010 1 2001 Safe...

Страница 4: ...ttp www copleycontrols com Page 4 of 28 Xenus Plus EtherCAT RoHS XEL Chassis Grounding For CE compliance and machine safety an electrically conductive grounding tab is provided This connects to the he...

Страница 5: ...te of the EtherCAT network LED Link Activity Condition ON Yes No Port Open Flickering Yes Yes Port Open with activity Off No N A Port Closed J6 RS 232 PORT RJ 12 receptacle 6 position 4 contact 1 6 AM...

Страница 6: ...thereafter Sending a break character will reset the Baud rate to 9 600 Additional information can be found in the ASCII Programmers Guide on the Copley website http www copleycontrols com Motion pdf A...

Страница 7: ...control core will be able to control the on off state of the PWM outputs functional diagram In order for the PWM outputs of the XEL to be activated current must be flowing through both opto couplers...

Страница 8: ...from devices with active pull up and pull down to take advantage of the high speed inputs Single ended PWM Direction Single ended 50 PWM differential 50 PWM differential PWM Direction Single ended pul...

Страница 9: ...ce loading on the feedback cable that could occur if the motor encoder had to drive two differential inputs in parallel each with it s own 121 ohm terminating resistor Secondary Encoder Input Input Ou...

Страница 10: ...or A B Quad encoder inputs for Position or Camming modes differential single ended 12 Vdc max 12 Vdc max NON ISOLATED digital INPUTS Inputs IN1 2 15 are 24V tolerant These are high speed types with pu...

Страница 11: ...a controller A second input AIN2 is programmable for other functions The ratio of drive output current or velocity vs reference input voltage is programmable opto isolated digital INPUTS These inputs...

Страница 12: ...is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could turn the PLC input on givi...

Страница 13: ...in the format used by incremental encoders with analog outputs or with ServoTube motors Encoder Xenus Plus FG Frame Ground J10 MAX3097 Enc A 121 A 13 12 1 MAX3097 Enc B 121 B 11 10 MAX3097 Enc Index 1...

Страница 14: ...s similar to SSI in the use of clock and data signals but which also supports analog sin cos channels from the same encoder The number of position data bits is programmable as is the use of sin cos ch...

Страница 15: ...10K 10K Hall W 5V 4 Hall A Hall B Hall C 17 6 16 5 25 26 digitAl HALL SIGNALS Hall signals are single ended signals that provide absolute feedback within one electrical cycle of the motor There are t...

Страница 16: ...that also need the motor feedback encoder signals because these now come from J8 the Control connector In addition to eliminating Y cabling where the motor feedback cable has to split to connect to bo...

Страница 17: ...se Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3 HS L3 L2 L1 BRAKE Required for Drive Operatio...

Страница 18: ...NECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3...

Страница 19: ...S POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT1 OUT3 HS L3 L2 L1 BR...

Страница 20: ...30 18 R Shielded cable required for CE compliance J3 Cable Connector Wago 51111279 or 721 605 000 044 RN01 0000 Euro style 5 0 mm pluggable male terminal block Cable AWG 12 600 V recommended for XEL 2...

Страница 21: ...781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 21 of 28 Xenus Plus EtherCAT RoHS XEL Quad A B Sin Cos Encoder Pin Signal Pin Signal 1 F...

Страница 22: ...R and XEL 230 40 R models AWG 14 600V for XEL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 Euro style 5 0 mm pluggable female terminal block C...

Страница 23: ...1 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 23 of 28 Xenus Plus EtherCAT RoHS XEL Resolver Pin Signal Pin Signal 1 Frame Gnd 6 LED 2 E...

Страница 24: ...ectrical noise Because of their smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a groun...

Страница 25: ...nnects the drive from the mains This connection ensures that the heatplate of the drive remains at earth potential and eliminating a shock hazard that could occur of the chassis were allowed to float...

Страница 26: ...wo protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side of the pad and p...

Страница 27: ...7 6 5 4 3 2 1 Standard Heatsink Low Profile Heatsink w fan Low Profile Heatsink or no Heatsink w fan Standard Heatsink w fan 5 1 2 3 4 No Heatsink Mains 240 Vac Continuous Output Current Adc Ambient...

Страница 28: ...ink thermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XEL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XEL 230 36 XEL 230 40...

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