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Accelnet & Stepnet Plus Panels STO Manual 

 

16-01338 Rev 00 

Page 29 of 34 

Copley Controls 

 

8.5  Troubleshooting 

The status of the STO function in the 

Accelnet & Stepnet Plus Panel

s servo drives can be viewed via LED 

indicators on the drive, via data objects accessible over CANopen or EtherCAT connections, and using the 

configuration software CME2. Other Copley software products such as CMO (Copley Motion Objects),  

CML (Copley Motion Libraries), CPL (Copley Programming Language) and ASCII communications  

can read the status of the STO function. 

The LED indicators and data parameters are not part of the drive safety function. They are informational 

only, and cannot be relied upon for any safety related functions of the user. 

8.5.1  How to tell if the STO function is active 

 

The voltage to one or both of the STO channels in the drive is < 6 Vdc, or open. 

 

The Axis A and Axis B LEDs (on 2-axis drives) or AMP LED on 1-axis drives  
double-flashes green, then pause. This pattern repeats when the STO function is active. 

 

Bit 0 OR bit 1 of ASCII parameter 0x139 (DS-402 0x219D) is set (1). 

 

The Safety LED on the CME2 Control Panel is red when the STO function is active. 

 

Bit 2 of the DS-402 Status Word 0x6041 (Axis A) or 0x6841 (Axis B) is zero, indicating a hardware-
disabled state. This bit is controlled by any input that is programmed for the Enable function, and by the 
STO function. When bit is zero, then it is necessary to check 0x219D (ASCII 0x139) to see if bit 0 or bit 
1 is set (1). If this condition is true, then the STO function is active. 

8.5.2  How to tell if the STO function is inactive 

 

The voltage applied to both STO inputs of 

the drive is ≥ 15 Vdc (wired in parallel). 

 

The Axis A and Axis B LEDs (on 2-axis drives) or AMP LED on 1-axis drives  
are solid green or slow-blinking green.  

 

Bit 0 AND bit 1 of ASCII parameter 0x139 (DS-402 0x219D) are zero. 

 

The Safety LED on the CME2 Control Panel is green when the STO function is inactive. 

 

Bit 2 of the  CANopen Status Word 0x6041 (Axis A) or 0x6841 (Axis B) is set(1), indicating a hardware-
enabled state. The drive cannot be hardware-enabled until all inputs programmed as Enable inputs are 
true AND the bits 0 AND bit t in the STO function status parameter (0x219D) are zero. 

8.5.3 

Why can’t the STO function be deactivated? 

 

The voltage between STO-IN1(+) and STO-IN1(-) is < 15 Vdc OR the voltage between STO-IN2(+) and 
STO-IN2(-

) is < 15 Vdc.  Both of these voltages must be ≥ 15 Vdc to deactivate the STO function  

8.5.4 

Why can’t the STO function be activated? 

 

The voltage between STO-IN1(+) and STO-IN1(-) is > 6 Vdc AND the voltage between STO-IN2(+) and 
STO-IN2(-) is > 6 Vdc.  One or both of these voltages must be < 6.0 Vdc or the to activate the STO 
function  

8.5.5  The drive is hardware-

enabled but the motors don’t move. 

 

The STO function may be active. Check the Axis A/B LEDs to see if they are double-flashing red. 
If so, then the STO function is active. If not, check the LED blink patterns for indications of other faults or 
conditions that may inhibit motion.  

Содержание Accelnet

Страница 1: ...The Accelnet Stepnet Plus Panels STO Manual 16 01338 Revision 00 March 23 2015...

Страница 2: ...elated Documentation 8 4 7 Reference Standards 9 4 8 Abbreviations and Acronyms 10 5 0 Introduction to the Accelnet Stepnet Plus Panels 11 5 1 Product Description 11 5 2 Model Overview Numbering 11 5...

Страница 3: ...Configuration 23 8 2 3 Example STO Timing 24 8 3 Start Up Checklist 25 8 3 1 Preliminary checks 25 8 3 2 Start Up Checklist 26 8 4 STO Status Indications 27 8 4 1 Axis A B LEDs 27 8 4 2 STO Circuit St...

Страница 4: ...umbers 1 3 Declaration of Conformity The products covered by this manual comply with the EC Directives 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive 2006 42 EC Machinery Directive and 201...

Страница 5: ...drives and how it may be incorporated into an industrial motion control system While every effort has been made to ensure the completeness and accuracy of this manual it must be emphasized that the re...

Страница 6: ...ction for use in realizing a given overall safety function The installer should be experienced in motion control and functional safety 4 0 Warnings FAILURE TO CONSIDER THESE WARNINGS CAN RESULT IN EQU...

Страница 7: ...ure the STO function is activated made active by making the voltage at one or both STO inputs less than or equal to the maximum rated de energize threshold voltage De Activate This term is used to ref...

Страница 8: ...lnet Plus Panel Data Sheet Accelnet Plus EtherCAT 1 Axis BEL Accelnet Plus EtherCAT 2 Axis BE2 Accelnet Plus CANopen 1 Axis BPL Accelnet Plus CANopen 2 Axis BP2 Manual Accelnet Stepnet Plus Panels Use...

Страница 9: ...al safety of electrical electronic programmable electronic safety related systems Part 1 General requirements IEC 61508 2 2010 2nd Ed Functional safety of electrical electronic programmable electronic...

Страница 10: ...Extra Low Voltage power supply PFD Probability of Dangerous Failure upon Demand PFH Probability of Failure per Hour PL Performance Level PWM Pulse Width Modulation S S1 S2 Severity of Injury SELV Safe...

Страница 11: ...Torque Off STO function has been developed in accordance with IEC 61508 ISO 13849 1 and IEC 61800 5 2 All models in the Accelnet Stepnet Plus Panels family are certified by T V S D as meeting the sta...

Страница 12: ...e models listed above are available with the following options added to the part number R Resolver feedback Example BEL 090 14 R H Factory installed heatsink Example BEL 090 14 H R H Resolver option w...

Страница 13: ...2 Command Sources BPL BP2 TP2 models CANopen BEL BE2 TEL TE2 models CANopen application protocol over EtherCAT CoE ASCII and discrete I O Stepper position commands 10V position velocity torque PWM vel...

Страница 14: ...uced acceleration already in process and prevents initiation of motion The expectation is that an inability of the motor to produce torque force translates into a reduction of risk of hazardous motion...

Страница 15: ...input is driven by a 24 Vdc supply voltage switched through a safety relay Note that the STO inputs are designed to withstand input voltages to 60 Vdc to provide a measure of overvoltage protection By...

Страница 16: ...typical maximum withstand voltage 60 Vdc STO DC Power Source SELV power supply required STO Input Energize Voltage Vin HI 15 0 Vdc between STO IN and STO IN STO Input De energize Voltage Vin LO 6 0 V...

Страница 17: ...BP2 IEC 61508 2010 ISO 13849 1 2006 SIL 3 HFT 2 PL d Category 3 PFH 3 3 x 10 9 SFF 60 CCF 80 MTTFD 100 yrs PFD 2 9 x 10 4 PTI 20 yrs DC 73 Stepper 1 Axis TEL IEC 61508 2010 ISO 13849 1 2006 SIL 3 HFT...

Страница 18: ...49 1 2006 ISO 13849 2 2003 IEC 61800 5 2 2007 Electrical Safety Directive 2006 95 EC Low Voltage IEC UL CSA 61800 5 1 2007 EMC Emissions IEC 61800 3 2004 A1 2011 Category C3 Immunity IEC 61800 3 2004...

Страница 19: ...tion produces an uncontrolled stop of category 0 as described in IEC 60204 1 Any motor that is moving when the STO function is activated will coast to a stop unless there are other forces operating on...

Страница 20: ...upplies with an SELV rating This ensures that the maximum voltage output will be limited to 60 Vdc 7 6 9 Wiring to the STO Inputs Electrical connections to the STO inputs must meet the requirements fo...

Страница 21: ...C mains and voltage limited to 100 Vdc 8 1 2 STO Wiring Requirements Electrical connections to the STO inputs must meet the requirements for fault exclusions for short circuits between conductors and...

Страница 22: ...ng screws from the cable connector The STO cable plug is an AMPLIMITE HDP 20 that uses crimp and poke contacts with selective gold plating This plug the contacts and the STO connector in the drive pro...

Страница 23: ...eed in a controlled fashion After the user programmed delay time contacts K3 and K4 open and de energize the STO inputs to the drive The drive STO function responds accordingly and the safe state is e...

Страница 24: ...y This allows time for the drive to remain in an enabled state while is performs a controlled deceleration that brings the motor to a standstill before the STO function is activated preventing any tor...

Страница 25: ...t the required periodic test intervals 8 3 1 Preliminary checks Before powering the drive and commencing with the functional safety tests check That the installation requirements given in the Accelnet...

Страница 26: ...ndstill While keeping STO IN1 energized de energize the STO IN2 circuit and give a start command for the drive Ensure that the motor remains at a standstill Then energize the STO IN2 circuit Restart t...

Страница 27: ...until drive is Reset Red Solid Transient fault condition Drive will resume operation when the condition causing the fault is removed Green Double Blinking STO circuit active drive outputs are Safe Tor...

Страница 28: ...CME2 Control Panel screen gives the status of the STO function Green STO inactive Torque production in the motor is under user control Red STO active Drive outputs are Safe Torque Off and cannot produ...

Страница 29: ...o then it is necessary to check 0x219D ASCII 0x139 to see if bit 0 or bit 1 is set 1 If this condition is true then the STO function is active 8 5 2 How to tell if the STO function is inactive The vol...

Страница 30: ...l be void if the user removes the cover or attempts any repairs For safety and to assure compliance with documented system data only Copley Controls shall perform repairs to the Accelnet Stepnet Plus...

Страница 31: ...a standstill While keeping STO IN1 energized de energize the STO IN2 circuit and give a start command for the drive Ensure that the motor remains at a standstill Energize the STO IN2 circuit Restart t...

Страница 32: ...s energizing them and allowing the PWM outputs to be controlled by the drive Figure 10 below shows the muting connector circuit and fig 9 shows the jumper locations 10 2 Muting Jumpers STO Connector S...

Страница 33: ...active service Evaluate the impact of decommissioning on adjacent operating units and facilities or other field services Conduct a proper review and obtain required authorization Ensure that the safe...

Страница 34: ...Panels STO Manual 16 01338 Rev 00 Page 34 of 34 Copley Controls Accelnet Stepnet Plus Panels STO Manual P N 16 01338 Revision 00 March 23 2015 Copley Controls 20 Dan Road Canton MA 02021 USA All righ...

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