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Electric Tool Control TME-100 Series

en04d141.fm, 30.01.2001

PL12-1300 12/00

Cleco

4.2

Statistic Symbols

•

standard deviation (or sigma)

•

mean (or average)

• R

range

• Cp

Capability of Process

• Cpk =

Capability index

• n

number of runs

• Sub Sz=

Subgroup size

• Y

Torque summary run data

• A

Angle summary run data

(Note: See glossary for definitions)

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Содержание Cleco TME-100 Series

Страница 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Страница 2: ...U R O P E Cooper Power Tools GmbH Co Postfach 30 D 73461 Westhausen Electric Tool Control TME 100 Series Reference Document PL12 1400 Parts Manual For additional product information visit our website...

Страница 3: ...o not assume liability for damages resulting from defective circuitry inside the devices supplied Cooper Tools reserves the right to ammend supplement or improve this document or the product without s...

Страница 4: ...h PC 104 13 2 2 6 Internal AC Input Power 14 2 2 7 Inernal DC Power 14 2 2 8 Input Output Connectors 14 3 Programming 19 3 1 Navigator Menu 19 3 1 1 Basic Navigation Instructions 19 3 1 2 Password Fun...

Страница 5: ...mary 43 3 9 2 Statistics Chronological History 43 3 10 Diagnostics 44 3 10 1 Inputs Outputs 44 3 10 2 Tool Calibration 45 3 10 3 Tool Voltages 46 3 10 4 Tool Angle Encoder 47 3 10 5 Tool TQ Measuremen...

Страница 6: ...astening process If you are interfacing your unit with an external computer interfac ing software is required Contact your distributor for the interfacing software 1 4 Installing Unit 1 4 1 General It...

Страница 7: ...ssible Attachment of accessories and tools should also be considered with the installation locations Items to be considered are Location of printer 10 ft cable maximum for the parallel interface Attac...

Страница 8: ...ge to your unit and void existing warranties Upon application of power the unit will initiate a self test The initialization takes approximately 45 seconds The introduction screen shown below will be...

Страница 9: ...the application needs to be programmed To do this go to Basic Application Builder From this screen torque angle and speed parameters must be entered for the selected application Press the ship s whee...

Страница 10: ...ket Sidedoor Assembly Connector Box see detail below Double Bit Enclosure LCD Display Indicator Lights Keypad Tool Connector Floppy Drive Printer Power Out Power In Double Bit Enclo sure key Power Swi...

Страница 11: ...Cleco Electric Tool Control TME 100 Series 10 PL12 1300 12 00 en01d141 fm 30 01 2001 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 12: ...functions based on the screen displayed ESC Key used at any time to return back one screen or exit the edit mode DEL Key used to delete a numerical value on the LCD screen Arrow Keys used to move the...

Страница 13: ...de door for connector cable protection Removable Mounting Plate Removable fully operational internal chassis Conductive front door gasket and lip to meet EMI regulations Orange textured powder coat 2...

Страница 14: ...104 Minimum Requirements Pentium 133 Mhz 32 MB DRAM 16 MB DiskonChip 4 serial ports 1 parallel port Ethernet 100 Base T PC Keyboard input PC 104 Bus Floppy interface LCD Flat Panel controller Key Defi...

Страница 15: ...olation Transformer 4 5 kVA peak meets VDA 0570 norm 2 2 7 Inernal DC Power Input 85 VAC 264 VAC Output 5 VDC 5 A 12 VDC 1 A 24 VDC 3 A 5 on all voltages 110 W capability without a fan MTBF 20 000 hou...

Страница 16: ...4 Yellow LED 0 to 24 V 15 Motor PE 0 V 16 Start Switch 0 to 24 V 17 Reverse Switch 0 to 24 V 18 24V 24 V 19 Motor Phase C 0 to 300 V 20 Transducer Calibration 0 to 5 V 21 Temperature Sensor 0 to 5 V 2...

Страница 17: ...0 to 5 V 9 Data 7 0 to 5 V 10 Acknowledge 0 to 5 V 11 Busy 0 to 5 V 12 Paper Out 0 to 5 V 13 Select Out 0 to 5 V 14 Auto Feed 0 to 5 V 15 Error 0 to 5 V 16 Initialize 0 to 5 V 17 Select In 0 to 5 V 1...

Страница 18: ...4 V 9 Input 7 0 to 24 V 10 Input Common Input 0 V 11 Signal Gnd Output 0 V 12 Spare N A Outputs Pin Description Value 1 24 V Output 24 VDC 2 Output Common Output 0 to 30 V 3 Output 0 0 to 30 V 4 Outpu...

Страница 19: ...Cleco Electric Tool Control TME 100 Series 18 PL12 1300 12 00 en02d141 fm 30 01 2001 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 20: ...t mode the user can press the arrow keys to move the highlight or press the ESC key The ESC key will return the original value In order to describe the soft key functions the left soft key is referred...

Страница 21: ...a given input or output RUN Screen The Run Screen button takes the user directly to the display for Torque Angle and Status Indi cator Labels The Oscilloscope function used for diagnosing torque trace...

Страница 22: ...tting password protection and printing the system parameters 3 2 Basic Application Builder Fig 3 2 Torque Control Angle Monitor Fig 3 3 Angle Control Torque Monitor The Basic Application Builder allow...

Страница 23: ...1 to stage 2 Threshold Torque Nm Torque to begin counting angle in stage 2 Torque Low Limit Nm Minimum acceptable torque Turnoff Torque Stage 2 Nm Torque to turnoff the tool Torque High Limit Nm Maxim...

Страница 24: ...der must be used Parameter Name Range Default Fastening Strategy Torque Control Angle Monitor Angle Control Torque Monitor Torque Control Angle Monitor Trigger Torque Nm 0 to Tool Max 0 0 Turnoff Torq...

Страница 25: ...s run in back off direction or with the reverse button activated If a sequence has not been selected for a stage then N A is displayed for that stage Otherwise the Sequence number description and icon...

Страница 26: ...tening Sequences or Fastening Strategies are available Sequence 11 High Speed Rundown Sequence 30 Torque Control Angle Monitor Sequence 50 Angle Control Torque Monitor Sequence 41 Angle Controlled Bac...

Страница 27: ...control system When the threshold torque is reached the angle count starts When the Turnoff Torque is reached the nutrunner is shut off Thereafter the peak torque is measured during a dwell time and i...

Страница 28: ...for a given Tool Application and Stage based on the selected Fastening Sequence and only the appropriate parameters are displayed for the selected Fasten ing Sequence The Next Stage F2 key will incre...

Страница 29: ...d can be output to a printer or transmitted to other sys tem components by data communication When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the...

Страница 30: ...lue 50 Trigger Torque Nm trigger torque beginning of measurement for the graphic display Threshold Torque Nm threshold torque beginning of angle counting Turnoff Angle deg shut off angle for the stage...

Страница 31: ...ion of a tube nut tool depends on a T in the tool model number That means if a T appears in the model number a tube nut tool is expected This fastening sequence is selected when the tool is run in the...

Страница 32: ...the selected Fastening Sequence The Next Stage F2 key will increment to the next stage until it reaches the last stage with a selected Sequence It will then rollover to the first stage In order to add...

Страница 33: ...Rundown Printout gives the control system direction for when to print 3 3 5 Advanced Application Builder Application Matrix Fig 3 8 Application Matrix The Application Matrix is a display matrix of 8 A...

Страница 34: ...fm 30 01 2001 PL12 1300 12 00 33 Cleco 3 3 6 Advanced Application Builder Inputs Fig 3 9 Inputs Fig 3 10 Input Timing Diagram c00285en bmp c00288en bmp Artisan Technology Group Quality Instrumentatio...

Страница 35: ...ing a binary count of 0 7 where Applicaton Select 0 is the least significant bit This feature overrides application changes from the keypad Input 3 Tool Start LCD and Outputs also clear Starts the too...

Страница 36: ...e referenced to GND pin 11 Output 0 Cycle OK Active if Torque Angle Yield are within programmed limits Output 1 Cycle NOK Active if Torque Angle Yield are outside limits or some other error has occurr...

Страница 37: ...e units can be set to Nm Ft Lb In Lb or Kg cm When the units are changed all torque values are immediately changed to the new units 3 4 RUN Screen Fig 3 14 Run Screen From the Run Screen the user can...

Страница 38: ...egree of angle rotation Zoom Using the Zoom indicators on the left side of the display a specific area of the torque trace can be enlarged Using the up down arrow keys highlight the Left zoom indicato...

Страница 39: ...ummary of the parameter settings for the rundown The Save softkey F2 lets you print a hardcopy 3 6 Communication 3 6 1 Communications Printer Fig 3 16 Printer From this screen the user can configure t...

Страница 40: ...alue Description 1 1 42 hex B 2 3 2 Digit ASCII Tool Number 4 5 2 Digit ASCII Parameter Set 6 17 12 Char ASCII Date and Time YYMMDDHHMMSS 18 24 7 Digit ASCII Peak Torque 25 31 7 Digit ASCII Low Torque...

Страница 41: ...e tool memory for traceability In case a tool with memory is changed to another tool with memory of the same type the tool will continue to work without any necessary changes In case the tool is chang...

Страница 42: ...8 1 Tool Library Fig 3 19 Tool Library Using the arrow keys move the orange highlight to the desired tool Press ENTER to select that model or ESC to exit If a model is selected these new parameters w...

Страница 43: ...new tool will be added to the Custom Tool Library Using the arrow keys move the orange highlight to the desired tool Press ENTER to select that model or ESC to exit When a model is selected these new...

Страница 44: ...lected rundowns of any Tool or Application This summary includes high value low value range average standard deviation and CpK for Torque and Angle The Clear Summary F3 soft key allows the user to del...

Страница 45: ...nd Outputs are divided into Internal and External I O The Internal I O displayed on the left side is used for tool start direction and Led outputs The External I O displayed on the right side can be r...

Страница 46: ...eased for this function The values Calibration offset and Calibration voltage of the torque transducer are displayed If redundancy is activated the val ues of the second transducer are displayed If a...

Страница 47: ...easuring board required for proper torque and angle measurement Therefore these must be monitored continuously If a voltage is out of tolerance it is shown in red Designation voltage Rated value Toler...

Страница 48: ...s higher than the torque at shut off If the test run is not terminated by a monitoring criterion the total result equals or is higher than 360 degrees and is evaluated as okay OK Monitoring criteria a...

Страница 49: ...nuously measured and displayed The field Current torque displays the current torque Peak torque displays the highest value measured since the start of the function If Redundancy is activated the value...

Страница 50: ...he tachometer function is terminated 3 10 7 Arcnet Map Fig 3 29 Arcnet Map The ARCNET map displays information on the current number of participants in the network their ARCNET ID status serial and so...

Страница 51: ...Own reconfigurations Change upon each reset or severe failure Excessive NAK Should be stable New next ID Change upon switsch off on of downstream participant CRC error Should be stable Lost Token Shou...

Страница 52: ...ARCNET Manager Broadcasts received Synochronous starts Stopped synchronous starts CRC error Should be stable Timeout A Should be stable Timeout B Should be stable Wrong ARCNET ID received Should be s...

Страница 53: ...red text The Start Hardware Test F1 soft key will send ten bytes and toggle the TXD line It will read back the bytes based on the RXD signal For this test an external Adapter with shorted pins is nec...

Страница 54: ...e TME or just the Tightening Module itself The current installed versions are listed for each module As the software is updated a progress bar will be displayed The Start Update F2 soft key will load...

Страница 55: ...the user can select the parameters to load or save to the floppy diskette The Load from Floppy F2 soft key will search the floppy for the selected parameters and update them accordingly The Save to Fl...

Страница 56: ...F2 soft key will cancel the print job immediately The Print F3 soft key will start printing Upon printing a message will be displayed to show the number of pages being printed 3 12 3 Administration P...

Страница 57: ...automatically Pressing Change Password F3 it is possible to change the password or rights of an existing user 3 12 4 Administration Date Time Fig 3 36 Date Time Enter the appropriate settings for tim...

Страница 58: ...tical concepts and the use of simple arithmetic is needed 4 1 1 The Nature of Variation Variations in measured product are always present because of random fluctuations and incon sistencies in machine...

Страница 59: ...three phases The first is to obtain statistical control a state of random and stable variation The second is to establish process capability A state of statistical control in itself does not assure t...

Страница 60: ...tant that all heading entries on the data sheet be completed They include the part number and description the operation performed the name of the operator the machine or equipment used and the specifi...

Страница 61: ...nter Lines And Control Limits 8 Calculate Control Limits Calculate the upper and lower control limits UCL and LCL using the following formulas and the values previously calculated for the grand averag...

Страница 62: ...the magnitude of the adjustment is known the center line and the control limit lines for the average plotting may be moved a dis tance equal to the adjustment and re verified after 20 additional sampl...

Страница 63: ...ncern is usually the first since it has a direct impact on customer satisfaction The six sigma spread of the process described in this procedure is in general use throughout American industry When pro...

Страница 64: ...ndard deviation or sigma mean or average R range Cp Capability of Process Cpk Capability index n number of runs Sub Sz Subgroup size Y Torque summary run data A Angle summary run data Note See glossar...

Страница 65: ...Cleco Electric Tool Control TME 100 Series 64 PL12 1300 12 00 en04d141 fm 30 01 2001 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 66: ...a programmed setting of the unit for a given application TME 100 has eight application settings Often referred to as product group application select 0 2 application selects 0 2 are used to select ap...

Страница 67: ...ning process final angle the final angle desired in a fastening process histogram a printout generated from statistical data output if NOK go to stage gives the control system direction if the stage i...

Страница 68: ...ote device that bypasses the parameter select but ton on your unit rundown printout gives the control system direction for when to print run number number of accepted and rejected rundowns second tran...

Страница 69: ...stening strategy by which you are controlling a tool by predetermined torque limits torque filter factor used for torque averaging torque high active of peak torque torque high limit torque high limit...

Страница 70: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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