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CONTROLS, INCORPORATED

C O N T R O L S Y S T E M S & S O L U T I O N S

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TABLE OF CONTENTS

QUICK SET UP

……………..………………………………………….…………………..……………………………….……………….…………...

PRIOR TO STARTING ENGINE

………………..……………………………………………………………….……………….…………...

ENGINE TYPE: MECHANICAL VS. J1939 ENGINE
MANUAL OPERATION THROTTLE SETTINGS

STARTING THE ENGINE

………………………………..………………………….………………………………………….………..…….....

MANUAL START/STOP

PANEL CONNECTORS

…………………………………...……………………………………………………………….………………………

ENGINE HARNESS CONNECTOR

TRANSITION HARNESS FOR MECHANICAL ENGINES

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MODULE CONNECTORS

……………………………………………………………………………………………….…….……………….…

ENGINE ALARMS, CODES AND MESSAGES

…………………………………………………………………………….........

ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS
PANEL ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
ACTIVE AND STORED ENGINE ECU CODES

CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS

………………………………………….……………

CONTROL PANEL SPECIFIC SAFETY ALARMS

CONTROL PANEL ANALOG AND DIGITAL INPUTS

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ANALOG INPUTS
DIGITAL INPUTS

CONTROL PANEL RELAY OUTPUTS

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MENU SYSTEM

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MENU ACCESS, EXIT AND NAVIGATION

MENUS SYSTEM STRUCTURE (VIEWING & CONFIGURATION MENUS)

VIEW MENUS

CONFIGURATION MENUS

COMMUNICATIONS

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CAN BUS

BATTERY BACKUP

……………………………………………………………………………………..…………………………………….……

EMISSIONS MONITORING

…………………………………………………………………………………………………….……………....

EMISSIONS INFORMATION
REGENERATION
STANDARD REGENERATION
SERVICE LEVEL REGENERATION
REGEN INHIBIT

Содержание 29284-083

Страница 1: ...0 ______________________________________________________________________________________________________________________________________ Copyright Controls Inc P O Box 368 Sharon Center OH 44274 Phone 330 239 4345 Fax 330 239 2845 www controlsinc com ...

Страница 2: ...RMS DE RATE SHUT DOWNS PANEL ALARM ANNUNCIATION AND CODE READER PANEL INDICATION LAMPS ACTIVE AND STORED ENGINE ECU CODES CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS 12 CONTROL PANEL SPECIFIC SAFETY ALARMS CONTROL PANEL ANALOG AND DIGITAL INPUTS 13 ANALOG INPUTS DIGITAL INPUTS CONTROL PANEL RELAY OUTPUTS 15 MENU SYSTEM 16 MENU ACCESS EXIT AND NAVIGATION MENUS SYSTEM STRUCTURE VIEWING CONFIGURATIO...

Страница 3: ... Performance Display Turn On to enable the performance display Electronic J1939 Engine Manufacturer Select engine manufacturer TSC Minimum Speed Minimum engine speed engine not allowed to go below this value TSC Maximum Speed Maximum engine speed engine not allowed to go above this value Performance Display Turn On to enable the performance display Actuator Throttle Kit An actuator throttle kit is...

Страница 4: ...election Default 2400 rpm TSC Bump Speed Selection Default 20 rpm TSC Ramp Rate Selection Default 100 rpm sec Throttle Curve Selection Multistate Speed 1 Selection Multistate Speed 2 Selection Multistate Speed 3 Selection Multistate Speed 4 Selection Manual Throttle Options 1 Vernier Throttle Default Vernier throttle is standard up and down throttle between the minimum and maximum selections The r...

Страница 5: ...l operates in manual throttle mode when the engine is started manually and operates in automatic throttle mode with the key in the Auto position MANUAL START STOP OPERATION 1 Engine Start Stop Turn key to run position manually 2 Engine Throttle Push up and down buttons Up Arrow Increase Speed Decrease Speed ...

Страница 6: ... D Crank Signal E Battery Negative F CAN Shield G Fuel Solenoid ECU Signal H Temperature Sender Input J Alternator Excite K Speed Signal MPU L Pre Heat Signal M OPEN N Fuel Level Sender Return P Fuel Level Sender Input R OPEN S OPEN T OPEN U CAN Bus Low V CAN Bus High W OPEN X Oil Pressure Sender Input Engine Harness Connector 21 Pin ...

Страница 7: ...s connector to a 16 pin engine harness connector Pin Description A MPU B OPEN C Oil Pressure Sender Input D Crank Signal E OPEN F Battery Negative G Alternator Excite H Temperature Sender Input J Pre Heat Signal K Fuel Level Sender Return L Fuel Level Sender Input M OPEN N OPEN P MPU Alternator Tach Signal Input R Fuel Run Signal to Engine S Battery Positive Engine Harness Connector 16 Pin 29284 0...

Страница 8: ...CONTROLS INCORPORATED C O N T R O L S Y S T E M S S O L U T I O N S 7 MODULE CONNECTORS Primary Connector 14 Pin Secondary Connector 23 Pin ...

Страница 9: ...put Secondary Connector 23 Pin Pin Function Pin Function Pin Function 1 Not Used 9 Battery Positive 16 Not Used 2 Oil Pressure Input 10 Coolant Temperature Input 17 Not Used 3 Not Used 11 Not Used 18 Low Water Level Alarm 4 Not Used 12 Not Used 19 Low Oil Level Alarm 5 Speed Sensor Input 13 Not Used 20 Low Fuel Level Alarm 6 Digital 8 14 Not Used 21 Emergency Stop 7 Digital 9 15 Not Used 22 Extern...

Страница 10: ...rouble code 2 Broadcast a red or yellow lamp 3 De rate the engine 4 Shut down the engine 5 Turn on alarm horn The engine ECU de rates or shuts down the engine when it is not operating within normal parameters Panel Alarm Annunciation and Code Reader The panel communicates with the engine ECU and serves as a trouble code reader When the engine ECU broadcasts a trouble code called a SPN FMI code the...

Страница 11: ...ngines Active and Stored Engine ECU Codes Both ACTIVE and STORED engine ECU codes can be viewed via the Active Codes and Stored Codes menus In addition the control panel has its own Alarm Event Log menu showing the last 32 engine ECU alarms as well as any control panel specific alarms Engine Fault Lamp Regen Inhibit Lamp Regen Active Lamp Engine Alarm Lamp DPF Lamp Pre Heat Lamp ...

Страница 12: ...40 Sec Oil Pressure Check Run Off Always Run Low Oil Press Pre Alarm 6 0 100 PSI Low Oil Press Alarm 5 0 100 PSI Oil Press Alarm Delay 0 10 0 01 1 40 Sec Temperature Check Run Off Always Run High Temp Pre Alarm 244 150 300 Deg F High Temp Alarm 245 150 300 Deg F Temp Alarm Delay 0 10 0 01 1 40 Min Sec Battery Volts Check Off Off Always Run Low Battery Pre Alarm 12 0 0 0 40 0 Volts Hi Battery Pre A...

Страница 13: ...factory with the bold print inputs pre wired and enabled in the panel Inputs not in bold print need to be wired and enabled to be used Analog Inputs Input Heading Default Connector Pin Fuel Level Function Fuel Level 21 Pin Connector P Oil Pressure Function Oil Pressure 21 Pin Connector X Engine Temperature Function Water Temperature 21 Pin Connector H Speed Sense Function Speed Sensor 21 Pin Conne...

Страница 14: ...vel Check Off Digital 4 Normally Open Secondary Module Connector 19 Function Alarm Message Low Oil Level Check Off Digital 5 Normally Open Secondary Module Connector 20 Function Alarm Message Low Fuel Level Check Off Digital 6 Normally Open Secondary Module Connector 21 Function Alarm Message Emergency Stop Check Off Digital 7 Normally Open Secondary Module Connector 22 Function Alarm Message Exte...

Страница 15: ...n Relay 1 Function None N A Polarity Positive Initial State Off Relay 2 Function Fuel Run 21 Pin Connector G Polarity Positive Initial State On Relay 3 Function None 21 Pin Connector N A Polarity Positive Initial State Off Relay 4 Function None N A Polarity Positive Initial State Off Relay 5 Function None N A Polarity Positive Initial State Off Relay 6 Function None N A Polarity Positive Initial S...

Страница 16: ...ord is required to make changes in the configuration ring Menu Enter Exit Navigation Below are the instructions for menu entry exit navigation and changing settings To Enter Menu System Hold MENU button and press ENTER button Menu Navigation Press MENU button to scroll menu options Press the UP arrow button to enter menu Press the DOWN arrow button to reverse Exit Menu System Hold MENU button and ...

Страница 17: ... Codes Engine Parameters Emissions Parameters Operation Event Log Alarm Event Log Engine Identification Module Information Controller Setup Viewing Menu Ring Configuration Menu Ring password required to change settings Password for configuration menu First Menu Quick Setup Engine Parameter Configuration Input Configuration Output Configuration Throttle Configuration Engine Safety Configuration Mod...

Страница 18: ...arameters Regen Options Auto Inhibit Request DPF Soot Load View DPF Ash Load View Time Since Last Regen View Regen Active Not Active View Regen Inhibited Not Inhibited View DPF Out Gas Temperature View DPF Differential Pressure View Operation Event Log View Last 32 Events Start Stop Alarms Alarms Event Log View Last 32 ECU and Controller Alarms Engine Identification Engine Model View Engine Serial...

Страница 19: ...ED Engine Parameter Configuration 2 Input Configuration 3 Output Configuration 4 Throttle Configuration 5 Engine Safety Configuration 6 Module Configuration 7 Display Configuration 8 CAN Configuration 9 Maintenance Configuration 10 Emissions Configuration 11 Individual Configuration menus listed on the following pages ...

Страница 20: ...1 Digital Input 2 Digital Input 3 Low Water Alarm Digital Input 4 Pre Set to Low Oil Alarm Digital Input 5 Pre Set to Low Fuel Alarm Digital Input 6 Pre Set to Emergency Stop Digital Input 7 Pre Set to External Shutdown Digital Input 8 Digital Input 9 Output Configuration Relay Output 1 Setup Function Polarity Initial State Relay Output 2 Pre Set to Fuel Run Relay Output 3 Pre Set to Pre Heat Rela...

Страница 21: ...onfiguration Sender Check Bypass Time Period Selection Fuel Level Check On Off Selection Low Fuel Level Pre Alarm Selection Low Fuel Level Alarm Selection Fuel Level Alarm Delay Time Selection Oil Pressure Check On Off Selection Low Oil Pressure Pre Alarm Selection Low Oil Pressure Alarm Selection Oil Pressure Alarm Time Delay Selection Engine Temperature Check On Off Engine Temperature Pre Alarm ...

Страница 22: ...ult 3 Source Address Default 44 Engine Address 0 1 2 Speed Xmit Default Off Temperature Transmit Oil Pressure Transmit Fuel Level Transmit Voltage Transmit Hours Transmit Faults Transmit JDLINK Auto Accept Maintenance Configuration Service Interval Message On Off Default Off Reset Interval Yes No Default Off Service Warning Hour Selection Default 0 hrs Service Required Message Hour Selection Defau...

Страница 23: ...S S O L U T I O N S 22 Emissions Configuration DEF Level Check Default Off Low DEF Pre Alarm Default 16 Allow Service Regen Yes No Deere Only Default No Regen Interlock On Off Default Off TSC Transmit On Off Default On stop TSC to engine during regen ...

Страница 24: ... U and V of the 21 pin engine harness connector shown on page 7 For mechanical engines individual parameters such as engine speed engine temperature and engine hours can be broadcast on to the CAN bus by the panel Each parameter needs to be turned On individually in the CAN Configuration menu Suction and discharge pressure can also be turned On to broadcast suction and discharge pressure onto the ...

Страница 25: ...r is enabled and the panel in Auto Start operation battery voltage is monitored If voltage drops below the Recharge level for the Recharge Delay time the engine is started and runs according to the automatic throttle settings The engine runs for the Recharge Run for time period and then shuts down Another low battery condition is triggered after the Next Recharge in period Parameter Default Rechar...

Страница 26: ...nes This information is broadcast from the engine ECU and is captured and displayed by the panel The panel includes an Emissions Parameters viewing menu that allows the operator to view the following emissions related information Heading Default Range DPF Soot Load View Only 0 200 DPF Ash Load View Only 0 200 Time Since Regeneration View Only of Hours Since Last Regeneration Regeneration Process C...

Страница 27: ...p will illuminate with the display message shown above For Deere engines the operator can press the ENTER button for Yes to allow the regeneration to initiate or the MENU button for No to delay the regeneration process to a later time Answering No only delays the regeneration process The regeneration lamp stays illuminated and regen request prompts continue as long as the engine ECU determines a r...

Страница 28: ...y pressing the MENU button for no or the ENTER button for yes This interlock question is asked to make sure the operator is aware that the engine ECU may increase engine speed per the regeneration requirements The regeneration active lamp illuminates during the regeneration process The DFP lamp stays illuminated until the engine ECU determines that a regeneration is no longer required Regen Active...

Страница 29: ...s for inhibiting a regeneration process The first method is to answer No to the Regen Request message when it appears on the display The second method is to select Inhibit Regen in the Emissions Configuration Menu under Regen Options The two available settings are Auto and Inhibit Regen The Auto setting allows the engine ECU to initiate the regeneration process as it requires The Inhibit Regen set...

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