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9.
Drill out 2.1mm the buffer bodies to take
the cast head/shank. I hold the drill bit in a pin
vice (chuck) and grip the buffer body between
finger and thumb. Drill through the body from
each end so that the hole breaks through in
the middle. Use a little spot of spit on the end
of the drill (some more technical people have a
block of furniture polisher’s bees wax that they
smear on the drill end). This will prevent the
drill wandering in the white metal and breaking
through the side of the buffer (a little
lubrication on the drill will make drilling holes in
any white metal casting more accurate). Then fit the shanks through the buffer body, snip off some
of the narrow end of the shank to leave just over 1mm from the step and solder a retaining collar
onto the shank.
Close up the coupling links by holding the curved end in the
jaws of a pair of round-nosed pliers in one hand and squeeze
the flat parts of the link parallel with long-nosed pliers held in
the other hand. Once you have six even-shaped closed links,
you can open each one slightly and thread three together.
21
22
23
BRAKEGEAR
8. Emboss the two bolt heads and then laminate the brake
blocks (parts 22) to the brake hangers/blocks (parts 21) making
up four left hand and four right hand ones. Solder the base of
these into the slots in the underside of the body so that they line
up with the wheels and sit just clear of the wheel treads. I find it
helpful to hold the brake block with a miniature electrical
crocodile clip.
Spring brake yokes (parts 23) between brake hangers and
solder so that they run towards the axle. The rest of the prototype
brake linkage is not really visible from normal viewing angles so I
don't bother modelling it. Make sand pipes from 0.9mm brass
wire. The top ends are mounted into etched holes on the
underside of the body and the bottom it trimmed at an angle to be
just clear of the rail. Fit axle guard tiebars made from 0.9mm
brass wire.
Retaining collar
Solder
Spring steel wire
BUFFER ASSEMBLY
& SPRINGING
Page 10
Tiebar
Sandpipe
Содержание GWR TOAD Diagram AA7
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