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6

IOM CLUSTER BAR MANUAL

964000.5.0

2.0 Installation

2.2.2  Bolted Splices

2.2.2.1  Butt conductor bar together and place bolted splice halves at 
center of joint and fasten with hardware supplied (see Figure 4). 

2.2.2  

Note:

  Always install curved conductor first.

2.2.3  Splice Cover

2.2.3.1  Snap cover halves onto conductor enclosing the splice joint 
halves.  

Note:

  The PVC conductor cover extends inside the cover halves 

so that none of the conductor is exposed.  A “cut-out” in the cover halves 
is provided to allow for this cover.

2.2.3.2  

Important:  DO NOT allow the cover halves to overlap the 

PVC conductor cover.  Overlapping the cover may derail the collector 
during operation (see Figure 5). 

  

2.2  Splices

2.2.1  Crimp Splices

2.2.1.1  One end of each 15’ length of 
Cluster Bar has a factory attached crimp joint.  

2.2.1.2  To join two conductors, slide the end without a splice into the 
splice of the next conductor.  Butt conductors together before crimping 
the joint.  

2.2.1.3  To secure the splice, crimp the bottom of each side of the 
splice at 1/4”  and again at 3/4” from the end using the “Crimp Tool” 
(see Figure 3).

2.2.1.4  Snap splice covers together and press retainer cap over top.  

Figure 3

3/4”

1/4”

Figure 4

Figure 5

Cover Halves

No Overlap of
Cover Halves
on PVC Cover

2.3  Field Cutting

2.3.1  Square cuts are required for proper joining.  

2.3.2  Deburr outside of Cluster Bar to attach splice.  Deburr inside of Cluster Bar for smooth surface to guide collector shoe.  

2.3.3  To allow for length of splices, cut cover 2 ¼” less than length of bar (1-1/8” from each end.) 

Содержание Cluster Bar

Страница 1: ...IOM CLUSTER BAR MANUAL 964000 5 0 1 Conductor Bar Manual Cluster Bar...

Страница 2: ...se once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarantee or warranty a...

Страница 3: ...Splices 2 3 Field Cutting 2 4 Powerfeed 2 5 Anchor Clamps 2 6 Expansion Section 2 7 End Cap 2 8 Transfer Cap 2 9 Collector Mounting Dimensions 3 0 Maintenance 3 1 Warning 3 2 Atmospheric Conditions F...

Страница 4: ...Administration OSHA etc and city or local ordinances When using electrical power the law imposes the general obligation to use care to protect against accidental injury or damage to properties 2 0 Ins...

Страница 5: ...ounting Bkrt By Others Mounting Surface 3 4 REF 1 3 16 REF WEB BRACKET 2 1 2 REF 3 4 REF 1 1 4 REF 5 REF 3 1 8 REF 3 8 REF 2 1 4 REF 3 4 REF TYP 3 4 REF Contact Surface 3 8 REF 2 1 4 REF 1 1 2 MIN 4 1...

Страница 6: ...see Figure 5 2 2 Splices 2 2 1 Crimp Splices 2 2 1 1 One end of each 15 length of Cluster Bar has a factory attached crimp joint 2 2 1 2 To join two conductors slide the end without a splice into the...

Страница 7: ...ainer Cap Powerfeed Kit Assembly Figure 7 Figure 8 19 32 1 7 16 13 16 1 2 1 5 8 8 AWG or 10 AWG 2 4 Powerfeed 2 4 1 Locate powerfeed at a joint or end or install powerfeed at any point along a straigh...

Страница 8: ...ay between anchor points See installation drawing for placement Special Note Expansion sections will not operate on curves 2 6 2 Maximum distance between expansions are as follows 2 6 3 Attach expansi...

Страница 9: ...ery six months after the first year of service 3 3 Collectors 3 3 1 Any accumulation of dirt or dust should be removed from the collector 3 3 2 Replace worn collector shoes 3 3 3 Check spring tension...

Страница 10: ...Oper Position Lateral Movement 1 7 13 16 REF Channel Mount Figure 17 1 4 REF 8 REF Staff Collector Mount Figure 16 1 5 8 7 16 4 1 8 2 1 2 REF 1 3 16 1 15 32 2 3 16 31 32 O 344 3 1 1 8 Stroke Contact...

Страница 11: ...uster Bar Conductor Troubleshooting Problem Probable Cause Solution Shoes wearing unevenly Collector not mounted directly under conductor Square bar is rotated out of square Tighten joint check hanger...

Страница 12: ...12 IOM CLUSTER BAR MANUAL 964000 5 0 5 0 Typical Installations...

Страница 13: ...13 IOM CLUSTER BAR MANUAL 964000 5 0 Notes...

Страница 14: ...14 IOM CLUSTER BAR MANUAL 964000 5 0 Notes...

Страница 15: ...15 IOM CLUSTER BAR MANUAL 964000 5 0 Notes...

Страница 16: ...IOM CLUSTER BAR MANUAL 964000 5 0 Contact us for our Global Sales Offices www conductix us Conductix Wampfler 2017 Subject to Technical Modifications Without Prior Notice 16...

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