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Operation Manual 

 

Regulator 

4 kW 560 V DC 40% Duty Cycle + 24 V DC 

 

 

BAL9100-0126d-EN 
www.conductix.com 

original document 

page 1 of 32 

 

Order-Number 

91012-411-3090871:  4 kW Regulator 560 V DC 40% Duty Cycle + 24 V DC, EMS 
91012-411-3090872:  4 kW Regulator 560 V DC 40% Duty Cycle + 24 V DC, AIR 

 

 
 
 

 

 
 
 
 
 

 

 

 

Содержание 91012-411-3090871

Страница 1: ...C 40 Duty Cycle 24 V DC BAL9100 0126d EN www conductix com original document page 1 of 32 Order Number 91012 411 3090871 4 kW Regulator 560 V DC 40 Duty Cycle 24 V DC EMS 91012 411 3090872 4 kW Regula...

Страница 2: ...Power Outputs X2 10 4 5 3 Connection of Interface X3 11 4 5 4 Ground Connection 11 4 5 5 ESD Protection 11 5 Scope of Delivery 12 6 Transport and Storage 12 7 Installation 12 7 1 Who is Authorized to...

Страница 3: ...ased on the following IPT Technology Documentation No OM9100 0126c EN Important This manual refers solely the appliance described See the system description document for information about the complete...

Страница 4: ...anual where the regulations advice and correct operational sequence must be observed to avoid any damage or destruction to the energy supply system and its components Temperature This sign draws the a...

Страница 5: ...e device or related devices within the IPT system until you have made sure that the machine system it is integrated into complies with the applicable norms standards and directives and that conformity...

Страница 6: ...Electrical Data Input 4 kW Pickup 20 kHz see chapter 14 1 Output voltage 1 560 V DC 25 V AC Output current 1 8 A DC maximum Peak output power 4 kW in sum for both output 1 2 and under adequate condit...

Страница 7: ...ally in enclosed mounting spaces Operation For indoor operation only Humidity 95 non condensing Chemical resistance For industrial use without special conditions Any specific influences of chemicals m...

Страница 8: ...Reverse current Output 1 is protected against reverse current flow but not protected against reversed polarization i e reverse battery connection Over temperature Automatic shutdown on internal over...

Страница 9: ...Operation Manual Regulator 4 kW 560 V DC 40 Duty Cycle 24 V DC BAL9100 0126d EN www conductix com original document page 9 of 32...

Страница 10: ...tion of Power Input X1 The power input of the Regulator must be connected to a suitable Pickup The use of an extension cable between the Regulator and the Pickup is generally not allowed Refer to para...

Страница 11: ...ether to the vehicle frame to ensure an equipotential bonding The ground output of each plug must therefore be connected In the same way make sure to connect the housing of the device to the vehicle f...

Страница 12: ...well as maintenance work and disassembly have to be carried out by qualified staff IEC 364 respectively CENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN VDE 0110 and national safety rules Qualified...

Страница 13: ...m these requirements 7 4 Recommended Connection 7 4 1 Connection of Pilot Pins Shorter pilot pins are used in the power connector Regulator side to provide a signal to the Regulator when the load is c...

Страница 14: ...rface connection allows turning on and off the Regulator even under load and provides as well an easy way to reset the device in case a fault has been detected These basic functions are fulfilled by t...

Страница 15: ...an ON OFF switch and it is thus recommended not to open the pilot connection under load However disconnecting the pilot pins will reset the Regulator Therefore this procedure can be used to reset a f...

Страница 16: ...fferently the maximum continuous power available may be reduced 7 5 2 Air Flow Required The heat power of the Regulator is dissipated by convection and radiated cooling only Ensure that free flow of a...

Страница 17: ...the entire documentations related to the installation of your IPT system We strongly recommend to respect the specifications for areas free of ferromagnetic material as specified in the document ment...

Страница 18: ...vailable for that matter see chapter 14 3 8 2 Powering Down Turning off the primary track will immediately turn off all Regulators present on the track unless they are enabled If a Regulator is in an...

Страница 19: ...ower plug is disconnected while other Regulators are still powered up see below When the interface is used Due to their isolated properties it is possible to interconnect the M12 interfaces together H...

Страница 20: ...ation functions are fully ready for operation with load The state of this relay is no guaranty for the accuracy of the voltage output i e in case of overload the voltage will be lower than the nominal...

Страница 21: ...hat the device cannot start up unintentionally Route power and control cables separately so that no interference can occur Only use cables with a cross section suitable for the given currents Note pol...

Страница 22: ...atus relay pins 3 7 Initially open Closed once the Regulator is enabled and ready for operation with load The state of operation of a Regulator can be determined precisely using the LED display and th...

Страница 23: ...D on red Error LED off error relay pins 3 6 closed orange Warning LED off warning relay pins 3 5 open green Status LED on status relay pins 3 7 closed note the auxiliary 24 V 5A DC output 2 is provide...

Страница 24: ...ff and all the relays are open white 24 V LED off red Error LED off error relay pins 3 6 open orange Warning LED off warning relay pins 3 5 open green Status LED off status relay pins 3 7 open If the...

Страница 25: ...hite LED is OFF warning relay open see f normal operation see chapter 10 2 see e Table 2 LED display and meaning a The maximum peak power available is exceeded Refer to chapter 4 1 Electrical Data 7 5...

Страница 26: ...is available only when the voltage output 1 is above 200V DC If the output voltage is below 200 V DC this is likely due to an excessive load requirement with regard to the maximum available power In...

Страница 27: ...seals are placed on the housing in order to forbid the opening of the lid and therefore preventing accidental soiling or insertion of foreign parts Breaking a seal will terminate the warranty Unless...

Страница 28: ...o the safety regulations are persons that are familiar with the installation assembly commissioning and operation of the energy supply system and that have the appropriate qualifications 13 1 Safety A...

Страница 29: ...or versions described in this documentation must be ordered separately through Conductix Wampfler i e typically Material number 91112 310 3090986 Only a suitable Pickup can be used on the power input...

Страница 30: ...e of possible solutions for the connection to the interface Description Material number Phoenix Contact Material number Binder 5 m shielded cable preassembled with 1 male connector 1543113 79 3579 350...

Страница 31: ...er than for the assembly and or disassembly of the separate parts listed in chapter 14 2 for the power connector X2 Description Manufacturer Material number Crimping tool Han C and HAN D type contacts...

Страница 32: ...ix Wampfler GmbH Rheinstra e 27 33 79576 Weil am Rhein M rkt Germany Phone 49 0 7621 662 0 Fax 49 0 7621 662 144 info de conductix com www conductix com Importer for the United Kingdom Conductix Wampf...

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