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PRINCIPLE OF OPERATION

The Compact II actuator is a pneumatic quarter-turn Rack

& Pinion actuator. Air pressure applied to the piston surface
area  generates thrust which transforms linear motion to
rotary motion of the pinion. The Compact II has  four pistons
centrally located around one pinion. This means that the
actuator can generate twice the torque of dual l piston
actuators, is lightweight, occupies minimum space and has
minimal air consumption.

Installation, Operating & Maintenance instructions

PAGE 3

Supply Pressure

The supply pressure for the Compact II actuators are as
follows:
Double-acting: 2-8 barg (30-120 psig).
Spring-return: 3-8 barg (40-120 psig).
Spring-return actuators can also operate with air pressure
of 2 barg (30 psig) by using the appropriate spring
configuration as shown in the Compact catalogue. When
sizing an actuator to available air supply, make sure you
have adequate power in the actuator to allow the valve to
complete its operation and leave enough power for safety
margin.

Temperature

The standard temperature limits for the Compact II actuators
are  -20

°

C (-4

°

F) to +80

°

C (+176

°

F). For temperatures below

or above these figures special preparation and materials are
required such as grease, O-rings, pinion bearings and pads.
The Compact II maximum working temperature is 130

°

C

(266

°

F) when used with Viton O-rings and HT grease.

The Compact II minimum working temperature is -40

°

C (-

40

°

F) when used with EPDM O-rings and LT grease.

For temperatures below -40

°

C (-40

°

F) please consult with

Compact.
When used in sub-zero temperatures it is essential to use
an air dryer for the supply to avoid any moisture.
Always consult with a representative of Compact II for
suitability and recommended practice.

AIR CONNECTIONS

The actuator air connections are marked A and B.
Port B connects to a chain of holes to all the four pistons. The air
passes into the Namur cover (or insert) and through holes which are
connented to the  two neibouring pistons. Each piston recieves the
air flow from two directions which ensures a quick response.

In sizes C15 to C45 port A is to
the right and port B to the left.

A

B

Pressure entering port A into the
center chamber pushes the
pistons outward and rotates the
pinion CCW

A

B

Pressure entering port B into the
outer chambers pushes the
pistons inward and rotates the
pinion CCW

In sizes C60 and C75 the air
connections are vertical where
port A is above port B.

A

B

B

A

Double Acting (DA)

Pressure entering Port A to open:
Center chamber pressurized. Pistons move outward and the pinion
rotates counter clockwise (CCW).

Spring Return (SR)

Pressure entering Port A to open:
Center chamber pressurized. Pistons move outward and
the pinion rotates counter clockwise (CCW).
Springs are compressed.

Pressure entering Port B to close:

Outside chambers pressurized. Pistons move inward and
the pinion rotates clockwise (CW).

drawing 1.

Содержание Compact4 II

Страница 1: ...The Four Piston Pneumatic Actuator Sizes Included C15 C20 C25 C30 C35 C45 C60 C75 Installation Operating Maintenance www Compact4 com Compact Inc...

Страница 2: ...The Compact actuator has been packaged to provide protection during shipment however it can be damaged in transport Prior to storage inspect the actuator for shipping damage Keep the actuators in thei...

Страница 3: ...O rings and HT grease The Compact II minimum working temperature is 40 C 40 F when used with EPDM O rings and LT grease For temperatures below 40 C 40 F please consult with Compact When used in sub z...

Страница 4: ...s Only Solenoids made to the NAMUR standard can be mounted in this way The Compact II actuator can also be piped with solid or flexible tubing from remote solenoid valves The screws are threaded into...

Страница 5: ...assemble the actuator while it is still connected to the valve or to any ancillary Verify that the actuator is not pressurized Check that the air ports are vented and spring return actuators are in th...

Страница 6: ...t 4 4 Push the four pads 18 in towards the pinion with a tool and remove them from body Note Usually it is not required to remove the pads 3 5 Follow the same routine on all four cylinders To replace...

Страница 7: ...he grooves of the stop perpendicular to the adjustment screws to ensure correct angle of rotation Rotate the pinion CCW until the protrusion flats hit the adjustment screws and the grooves line up wit...

Страница 8: ...cover and then screw the spring cover 8 6 21 Always tighten the screws in sequence 6 22 Assemble the DA covers 9 Make sure the covers are put back according to your marking during disassembly 6 23 As...

Страница 9: ...rom the bottom 7 4 The stop plate 13 bottom bearing 14 and bottom O ring 15 will drop out with the pinion There is no need to separate the stop from the pinion Make sure the stop and pinion stay toget...

Страница 10: ...econds is considered acceptable The leak testing pressure will be 80 psig 5 5 barg Use a calibrated pressure regulator to apply pressure to the actuator WARNING Do not exceed the maximum operating pre...

Страница 11: ...AL 356 380 Buna N Viton EPDM ST ST Steel E N Coated 1 4 4 4 4 4 3 1 3 1 3 1 8 16 1 1 2 2 1 1 4 4 1 1 1 1 4 1 2 Description Qty Material 1 2 3 4 5 6 7 7a 8 8a 9 10 11 12 Body Piston Piston O Ring Inner...

Страница 12: ...Compact Inc Compact Inc PO Box 1444 Paramus NJ 07652 Phone 201 523 6066 Fax 201 523 6065 sales compact4 com...

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