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Installation, Operating & Maintenance instructions

PAGE 6

+30¡

After another 30¡ rotation the

pistons are ejected from the body

Pistons Disassembly

4

4.1

Looking at the actuator as shown to the left, withdraw
the left of each pair of stroke adjustment screws (19)
approximately 6-10 mm outward. This will enable the
stop to rotate beyond its 90

°

 limit so the pistons can

come out. It may require a little force to release the
adjustment screws

 as they are assembled with a thin

layer of Loctite® 221.

4.2

Grip the actuator body with both hands and rotate it

in the CW direction to eject the 4 pistons out of their
cylinders. The 4 pistons will
eject out of the actuator
body as demonstrated to
the right.

4.3

Remove the piston O-rings (3) by pressing them slightly
from both sides of the
piston, creating a loop and
pull them out of their groove.
Do not use a sharp object
to pry them out.

4.4

Push the four pads (18) in towards the pinion with a
tool and remove them from body.

Note: Usually it is not required

to remove the pads.

3.5

Follow the same routine on all four cylinders.
To replace the spring configuration or to convert to

DA actuator, go to Section 6 for assembly.

Pinion Disassembly

5

Pinion Disassembly

For C45 to C75 go to section 7.0

5.1

Remove the indicator (21). Use a two screwdrivers to
pry it off the pinion. Do not apply force on the indicator.

5.2

Remove the circlip (17).

5.3

Push the pinion (12) down and remove it from the
body.

5.4

The stop plate (13), bottom bearing (14) and pinion

Pinion Disassembly

5

O-ring (15)  will drop out with the pinion. There is no need

to separate the stop from the pinion. Make sure the
stop and pinion stay together in the same orientation
they came out.

5.4

Remove the disc bearing (16), upper bearing (14) and
O-ring (15) from the body.

Namur Cover

Side

Top View

Side View

Left

screw

Left

screw

As the body is rotated CW, the

pistons moveout of the cylinders

+90¡

After 90¡ rotation the pistons are

alinged with the body

Left

screw

Содержание Compact4 II

Страница 1: ...The Four Piston Pneumatic Actuator Sizes Included C15 C20 C25 C30 C35 C45 C60 C75 Installation Operating Maintenance www Compact4 com Compact Inc...

Страница 2: ...The Compact actuator has been packaged to provide protection during shipment however it can be damaged in transport Prior to storage inspect the actuator for shipping damage Keep the actuators in thei...

Страница 3: ...O rings and HT grease The Compact II minimum working temperature is 40 C 40 F when used with EPDM O rings and LT grease For temperatures below 40 C 40 F please consult with Compact When used in sub z...

Страница 4: ...s Only Solenoids made to the NAMUR standard can be mounted in this way The Compact II actuator can also be piped with solid or flexible tubing from remote solenoid valves The screws are threaded into...

Страница 5: ...assemble the actuator while it is still connected to the valve or to any ancillary Verify that the actuator is not pressurized Check that the air ports are vented and spring return actuators are in th...

Страница 6: ...t 4 4 Push the four pads 18 in towards the pinion with a tool and remove them from body Note Usually it is not required to remove the pads 3 5 Follow the same routine on all four cylinders To replace...

Страница 7: ...he grooves of the stop perpendicular to the adjustment screws to ensure correct angle of rotation Rotate the pinion CCW until the protrusion flats hit the adjustment screws and the grooves line up wit...

Страница 8: ...cover and then screw the spring cover 8 6 21 Always tighten the screws in sequence 6 22 Assemble the DA covers 9 Make sure the covers are put back according to your marking during disassembly 6 23 As...

Страница 9: ...rom the bottom 7 4 The stop plate 13 bottom bearing 14 and bottom O ring 15 will drop out with the pinion There is no need to separate the stop from the pinion Make sure the stop and pinion stay toget...

Страница 10: ...econds is considered acceptable The leak testing pressure will be 80 psig 5 5 barg Use a calibrated pressure regulator to apply pressure to the actuator WARNING Do not exceed the maximum operating pre...

Страница 11: ...AL 356 380 Buna N Viton EPDM ST ST Steel E N Coated 1 4 4 4 4 4 3 1 3 1 3 1 8 16 1 1 2 2 1 1 4 4 1 1 1 1 4 1 2 Description Qty Material 1 2 3 4 5 6 7 7a 8 8a 9 10 11 12 Body Piston Piston O Ring Inner...

Страница 12: ...Compact Inc Compact Inc PO Box 1444 Paramus NJ 07652 Phone 201 523 6066 Fax 201 523 6065 sales compact4 com...

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