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506843-01

Page 7  of  39

Issue 1132

All gas fired appliances require air for the combustion

process.  If sufficient combustion air is not available, the

furnace or other appliances will operate inefficiently and

unsafely.  Enough air must be provided to meet the needs

of all fuelburning appliances and appliances such as exhaust

fans which force air out of the house.  When fireplaces,

exhaust fans, or clothes dryers are used at the same time

as the furnace, much more air is necessary to ensure proper

combustion and to prevent a downdraft.  Insufficient air

causes incomplete combustion which can result in carbon

monoxide.

In addition to providing combustion air, fresh outdoor air

dilutes contaminants in the indoor air.  These contaminants

may include bleaches, adhesives, detergents, solvents and

other contaminants which can corrode furnace components.

The requirements for providing air for combustion and

ventilation depend largely on whether the furnace is installed

in an unconfined or a confined space.

Unconfined Space

An unconfined space is an area such as a basement or

large equipment room with a volume greater than 50 cubic

feet (1.42 m

3

) per 1,000 Btu (.29 kW) per hour of the

combined input rating of all appliances installed in that space.

This space also includes adjacent rooms which are not

separated by a door.  Though an area may appear to be

unconfined, it might be necessary to bring in outdoor air for

combustion if the structure does not provide enough air by

infiltration.  If the furnace is located in a building of tight

construction with weather stripping and caulking around the

windows and doors, follow the procedures in the air from

outside section.

Confined Space

A confined space is an area with a volume less than 50

cubic feet (1.42 m

3

) per 1,000 Btu (.29 kW) per hour of the

combined input rating of all appliances installed in that space.

This definition includes furnace closets or small equipment

rooms.

When the furnace is installed so that supply ducts carry air

circulated by the furnace to areas outside the space

containing the furnace, the return air must be handled by

ducts which are sealed to the furnace casing and which

terminate outside the space containing the furnace.  This is

especially important when the furnace is mounted on a

platform in a confined space such as a closet or small

equipment room.  Even a small leak around the base of the

unit at the platform or at the return air duct connection can

cause a potentially dangerous negative pressure condition.

Air for combustion and ventilation can be brought into the
confined space either from inside the building or from outside.

Air from Inside

If the confined space that houses the furnace adjoins a space

categorized as unconfined, air can be brought in by providing

two permanent openings between the two spaces.  Each

opening must have a minimum free area of 1 square inch

(645 mm2) per 1,000 Btu (.29 kW) per hour of total input

rating of all gas fired equipment in the confined space.  Each

opening must be at least 100 square inches (64516 mm2).

One opening shall be within 12 inches (305 mm) of the top

of the enclosure and one opening within 12 inches (305 mm)
of the bottom.  See Figure 3.

Air from Outside

If air from outside is brought in for combustion and ventilation,

the confined space must have two permanent openings.  One

opening shall be within 12 inches (305 mm) of the top of the

enclosure and one opening within 12 inches (305 mm) of

the bottom.  These openings must communicate directly or

by ducts with the outdoors or spaces (crawl or attic) that

freely communicate with the outdoors or indirectly through

vertical ducts.  Each opening shall have a minimum free

area of 1 square inch (645 mm

2

) per 4,000 Btu (1.17 kW)

per hour of total input rating of all equipment in the enclosure.

See Figures 4 and 5.  When communicating with the

outdoors through horizontal ducts, each opening shall have

a minimum free area of 1 square inch (645 mm

2

) per 2,000

Btu (.56 kW) per total input rating of all equipment in the

enclosure.  See Figure 6.

Figure 3

Equipment in Confined Space - All Air From Inside

NOTE: 

 Each opening shall have a free area of at least one square

inch per 1,000 Btu (645 mm² per .29 kW) per hour of the total input

rating of all equipment in the enclosure, but not less than 100 square

inches (64546 mm²).

Содержание Century GDD80C

Страница 1: ...ING This manual must be left with the homeowner for future reference INSTALLATION INSTRUCTIONS GDD80C Warm Air Gas Furnace Downflow Air Discharge P 506843 01 P506843 01 UnitDimensions 2 GDD80CPartsArr...

Страница 2: ...DD80C Unit Dimensions inches mm FRONT VIEW SIDE VIEW A 368 14 1 2 Model GDD80C B C in mm in mm in mm 340 13 3 8 330 13 533 21 504 19 7 8 495 19 1 2 D in mm 203 8 121 4 3 4 070B3 090B4 110C5 045A3 446...

Страница 3: ...01 Page 3 of 39 Issue 1132 Expanded View Figure 1 BLOWER ASSEMBLY CABINET CONTROL BOX INTERNAL FLUE PIPE ASSEMBLY FLUE CHASE HEAT EXCHANGER GAS VALVE ACCESS PANEL BURNER BOX ASSEMBLY COMBUSTION AIR I...

Страница 4: ...by a licensed professional installer or equivalent service agency or the gas supplier WARNING Certifications These units are CSAInternational certified to ANSI Z21 47 In the USA installation of gas f...

Страница 5: ...m thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is not allowed The return air duct must be provided and sealed to the furnace Return air temperature...

Страница 6: ...wndraft can occur in the furnace vent pipe or chimney As a result combustion gases enter the living space creating a potentially dangerous situation In the absence of local codes concerning air for co...

Страница 7: ...ining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the furn...

Страница 8: ...et and outlet air openings shall each have a free area of at least one square inch per 4 000 Btu 645 mm per 1 17 kW per hour of the total input rating of all equipment in the enclosure Figure 5 EQUIPM...

Страница 9: ...er housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of the furnace Doing so will adversely affect the operation of...

Страница 10: ...ce may be installed on a combustible wood floor if an optional additive base is installed between the furnace and the combustivle floor WARNING Improper installation of the furnace can result in perso...

Страница 11: ...s for correctly sized opening in floor and installation of cabinet 2 When cooling cabinet is in place set and secure the furnace according to the instructions that are provided with the cooling coil S...

Страница 12: ...red for the unit to operate properly A filter must be in place any time the unit is operating Duct System Use industry approved standards such as those published by Air Conditioning Contractors of Ame...

Страница 13: ...for common venting A chimney with one or more sides exposed to the outside of the structure is considered to be an exterior chimney An exterior masonry chimney that is not tile lined must be lined wit...

Страница 14: ...ney Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seal...

Страница 15: ...nts between sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass through a...

Страница 16: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 17: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 18: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Страница 19: ...Two or more Category I Appliances Table 8 NOTE Single appliance venting configureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the...

Страница 20: ...are located and other spaces of the building Turn on clothes dryers and any appliances not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so...

Страница 21: ...The piping must be supported at proper intervals every 8 to 10 feet 2 44 to 3 01 m with suitable hangers or straps Install a drip leg in vertical pipe runs to the unit 5 A 1 8 N P T plugged tap or pr...

Страница 22: ...gas lines gas valve must be disconnected and isolated See Figure 19 Gas valves can be damaged if subjected to pressures greater than 1 2 psig 3 48 kPa 14 inches w c IMPORTANT Electrostatic discharge c...

Страница 23: ...25 for integrated control configuration This terminal is energized when the indoor blower is operating Any accessory rated up to one amp can be connected to this terminal with the neutral leg of the...

Страница 24: ...hermostat instructions Indoor Blower Speeds 1 When the thermostat is set to FAN ON the indoor blower will run continuously on the fan speed when there is no cooling or heating demand 2 When the unit i...

Страница 25: ...506843 01 Page 25 of 39 Issue 1132 Wiring Diagram Figure 23 045A3M 070B3M 045A3M 090B4M 110C5M...

Страница 26: ...506843 01 Page 26 of 39 Issue 1132 Typical Field Wiuring Diagram Figure 24 Figure 25 Integrated Control Automatic Hot Surface Ignition System...

Страница 27: ...ns exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 26 7 Wait five minutes to clear out any gas...

Страница 28: ...curate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap Remove the...

Страница 29: ...lower is deenergized Longer off delay settings provide lower return air temperatures shorter settings provide higher return air temperatures See Figure 28 Table 12 For Safety shut unit off and remove...

Страница 30: ...rn off electrical power to furnace 2 Remove blower access panel 3 Disconnect existing speed tap at integrated control speed terminal NOTE Termination of any unused motor leads must be insulated 4 Plac...

Страница 31: ...60 415 1425 300 240 1225 215 0 40 1615 430 1395 310 255 1185 0 50 1570 450 325 1210 265 1145 240 0 60 1545 465 340 1165 280 1085 315 0 70 N A 350 1120 295 1040 265 0 80 N A 365 1080 305 280 Low cfm Wa...

Страница 32: ...connections 2 Check for the correct voltage at the furnace furnace operating Correct voltage is 120VAC 10 3 Check amp draw on the blower motor with inner blower panel in place Unit Nameplate_________...

Страница 33: ...ve the combustion air inducer to avoid damaging blower gasket If gasket is damaged it must be replaced to prevent leakage 5 Remove the collector box located behind the combustion air inducer Be carefu...

Страница 34: ...x inserts 16 Reinstall collector box and combustion air assembly Reinstall all screws to the collector box and combustion air inducer Failure to replace all screws may cause leaks Inspect gaskets for...

Страница 35: ...seal between the return air and the room where the furnace is installed Return air duct Must be properly attached and provide an air seal to the unit Operating performance Unit must be observed during...

Страница 36: ...epair parts are available through independent Allied Air dealers When ordering parts include the complete furnace model number listed on the CSA International nameplate Example GDD80C045A3M All servic...

Страница 37: ...506843 01 Page 37 of 39 Issue 1132 Start Up Performance Check List UNIT SET UP...

Страница 38: ...506843 01 Page 38 of 39 Issue 1132 UNIT OPERATION...

Страница 39: ...imum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less...

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