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506843-01

Page 28  of  39

Issue 1132

Heating Sequence Of Operation (Figure 27)

1. When thermostat calls for heat, combustion air blower

starts.

2. Combustion air pressure switch proves blower operation.

Switch is factory set and requires no adjustment.

3.

After a 15 second prepurge, the hot surface ignitor

energizes.

4.  After a 20 second ignitor warm-up period, the gas valve

solenoid opens.  A  4 second trial for ignition period

begins.

5. Gas is ignited, flame sensor proves the flame, and the

combustion process continues.

6. If flame is not detected after first ignition trial, the ignition

control will repeat steps 3 and 4 four more times before

locking out the gas valve.  The ignition control will then

automatically repeat steps 1 through 6 after 60 minutes.

7. To interrupt the 60 minute, move thermostat from “Heat”

to “OFF” then back to “Heat.”  Heating sequence then

restarts at step 1.

Gas Pressure Adjustment

Gas Flow (Approximate)

Furnace should operate at least 5 minutes before checking

gas flow. Determine time in seconds for two revolutions of

gas through the meter.  (Two revolutions assures a more

accurate time.)  Divide by two and compare to time in Table

10 above.  If manifold pressure matches Table 12 and rate

is incorrect, check gas orifices for proper size and restriction.

Remove temporary gas meter if installed.

NOTE:

 

To obtain accurate reading, shut off all other gas

appliances connected to meter.

Supply Pressure Measurement

A threaded plug on the inlet side of the gas valve provides

access to the supply pressure tap.  Remove the threaded

plug, install a field provided barbed fitting and connect a

manometer to measure supply pressure.  See Table 12 for

proper line pressure.  Replace the threaded plug after

measurements have been taken.

Manifold Pressure Measurement

1. Remove the threaded plug from the outlet side of the

gas valve and install a field provided barbed fitting.

Connect to a manometer to measure manifold pressure.

2. Start unit and allow 5 minutes for unit to reach steady

state.

3. While waiting for the unit to stabilize, observe the flame.

Flame should be stable and should not lift from burner.

Natural gas should burn blue.

4. After allowing unit to stabilize for 5 minutes, record

manifold pressure and compare to value given in Table

12.

NOTE:

  

Shut unit 

off 

and remove manometer as soon 

as 

an

accurate reading has been obtained.  Take care to remove

barbed fitting and replace threaded plug.

Proper Combustion

Furnace should operate a minimum 15 minutes with correct

manifold pressure and gas flow rate before checking

combustion.  Take combustion sample beyond the flue out

let and compare to the tables below.  The maximum carbon
monoxide reading should not exceed 50 ppm.

INTEGRATED IGNITION CONTROL

Blower on time will be 45 seconds after gas valve is energized.  Blower off time will depend on “OFF TIME” Setting.

Figure 27

Table 11

Table 10

Содержание Century GDD80C

Страница 1: ...ING This manual must be left with the homeowner for future reference INSTALLATION INSTRUCTIONS GDD80C Warm Air Gas Furnace Downflow Air Discharge P 506843 01 P506843 01 UnitDimensions 2 GDD80CPartsArr...

Страница 2: ...DD80C Unit Dimensions inches mm FRONT VIEW SIDE VIEW A 368 14 1 2 Model GDD80C B C in mm in mm in mm 340 13 3 8 330 13 533 21 504 19 7 8 495 19 1 2 D in mm 203 8 121 4 3 4 070B3 090B4 110C5 045A3 446...

Страница 3: ...01 Page 3 of 39 Issue 1132 Expanded View Figure 1 BLOWER ASSEMBLY CABINET CONTROL BOX INTERNAL FLUE PIPE ASSEMBLY FLUE CHASE HEAT EXCHANGER GAS VALVE ACCESS PANEL BURNER BOX ASSEMBLY COMBUSTION AIR I...

Страница 4: ...by a licensed professional installer or equivalent service agency or the gas supplier WARNING Certifications These units are CSAInternational certified to ANSI Z21 47 In the USA installation of gas f...

Страница 5: ...m thermostat must control the furnace The use of fixed jumpers that will provide continuous heating is not allowed The return air duct must be provided and sealed to the furnace Return air temperature...

Страница 6: ...wndraft can occur in the furnace vent pipe or chimney As a result combustion gases enter the living space creating a potentially dangerous situation In the absence of local codes concerning air for co...

Страница 7: ...ining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the furn...

Страница 8: ...et and outlet air openings shall each have a free area of at least one square inch per 4 000 Btu 645 mm per 1 17 kW per hour of the total input rating of all equipment in the enclosure Figure 5 EQUIPM...

Страница 9: ...er housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of the furnace Doing so will adversely affect the operation of...

Страница 10: ...ce may be installed on a combustible wood floor if an optional additive base is installed between the furnace and the combustivle floor WARNING Improper installation of the furnace can result in perso...

Страница 11: ...s for correctly sized opening in floor and installation of cabinet 2 When cooling cabinet is in place set and secure the furnace according to the instructions that are provided with the cooling coil S...

Страница 12: ...red for the unit to operate properly A filter must be in place any time the unit is operating Duct System Use industry approved standards such as those published by Air Conditioning Contractors of Ame...

Страница 13: ...for common venting A chimney with one or more sides exposed to the outside of the structure is considered to be an exterior chimney An exterior masonry chimney that is not tile lined must be lined wit...

Страница 14: ...ney Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seal...

Страница 15: ...nts between sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass through a...

Страница 16: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 17: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 18: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Страница 19: ...Two or more Category I Appliances Table 8 NOTE Single appliance venting configureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the...

Страница 20: ...are located and other spaces of the building Turn on clothes dryers and any appliances not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so...

Страница 21: ...The piping must be supported at proper intervals every 8 to 10 feet 2 44 to 3 01 m with suitable hangers or straps Install a drip leg in vertical pipe runs to the unit 5 A 1 8 N P T plugged tap or pr...

Страница 22: ...gas lines gas valve must be disconnected and isolated See Figure 19 Gas valves can be damaged if subjected to pressures greater than 1 2 psig 3 48 kPa 14 inches w c IMPORTANT Electrostatic discharge c...

Страница 23: ...25 for integrated control configuration This terminal is energized when the indoor blower is operating Any accessory rated up to one amp can be connected to this terminal with the neutral leg of the...

Страница 24: ...hermostat instructions Indoor Blower Speeds 1 When the thermostat is set to FAN ON the indoor blower will run continuously on the fan speed when there is no cooling or heating demand 2 When the unit i...

Страница 25: ...506843 01 Page 25 of 39 Issue 1132 Wiring Diagram Figure 23 045A3M 070B3M 045A3M 090B4M 110C5M...

Страница 26: ...506843 01 Page 26 of 39 Issue 1132 Typical Field Wiuring Diagram Figure 24 Figure 25 Integrated Control Automatic Hot Surface Ignition System...

Страница 27: ...ns exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 26 7 Wait five minutes to clear out any gas...

Страница 28: ...curate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap Remove the...

Страница 29: ...lower is deenergized Longer off delay settings provide lower return air temperatures shorter settings provide higher return air temperatures See Figure 28 Table 12 For Safety shut unit off and remove...

Страница 30: ...rn off electrical power to furnace 2 Remove blower access panel 3 Disconnect existing speed tap at integrated control speed terminal NOTE Termination of any unused motor leads must be insulated 4 Plac...

Страница 31: ...60 415 1425 300 240 1225 215 0 40 1615 430 1395 310 255 1185 0 50 1570 450 325 1210 265 1145 240 0 60 1545 465 340 1165 280 1085 315 0 70 N A 350 1120 295 1040 265 0 80 N A 365 1080 305 280 Low cfm Wa...

Страница 32: ...connections 2 Check for the correct voltage at the furnace furnace operating Correct voltage is 120VAC 10 3 Check amp draw on the blower motor with inner blower panel in place Unit Nameplate_________...

Страница 33: ...ve the combustion air inducer to avoid damaging blower gasket If gasket is damaged it must be replaced to prevent leakage 5 Remove the collector box located behind the combustion air inducer Be carefu...

Страница 34: ...x inserts 16 Reinstall collector box and combustion air assembly Reinstall all screws to the collector box and combustion air inducer Failure to replace all screws may cause leaks Inspect gaskets for...

Страница 35: ...seal between the return air and the room where the furnace is installed Return air duct Must be properly attached and provide an air seal to the unit Operating performance Unit must be observed during...

Страница 36: ...epair parts are available through independent Allied Air dealers When ordering parts include the complete furnace model number listed on the CSA International nameplate Example GDD80C045A3M All servic...

Страница 37: ...506843 01 Page 37 of 39 Issue 1132 Start Up Performance Check List UNIT SET UP...

Страница 38: ...506843 01 Page 38 of 39 Issue 1132 UNIT OPERATION...

Страница 39: ...imum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less...

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