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IOM -

 

SELF-ACTING DIAPHRAGM VALVES 

MAXOMATIC VMXBERL24C 

©COMEV

AL

 V

A

L

VE SYSTEMS 

T

echnical Dept. Ref. IOM-SELF-ACTING DIAPHRAGM V

A

L

VES, MAXOMA

TIC VMXBXERL24C-Ed.15/05

Comeval V

alve Systems reserves the right to alter any technical data contained in this Manual without prior notice. Regularly u

pdated data on www

.comeval.es

Herewith a chart summing up available functions:

4 WAY VALVE 

POSITION

SOLENOID VALVES POSITION

ACTION

24V DC type

Latch type

CLOSE

ON/OFF

ON/OFF

Main valve closes irrespectively of PRP and solenoid valves

AUTO

OFF

ON/OFF

Main valve closes irrespectively of PRP

ON

ON/OFF

Main valve controlled by PRP

OPEN

ON/OFF

OFF

Main valve closes irrespectively of PRP

ON/OFF

ON

Main valve controlled by PRP

Main Valve working as Pressure Reducing Valve:

The valve is working to reduce the upstream pressure and maintain a constant preset downstream pressure, constantly 
responding to upstream pressure & fl ow  fl uctuations. When downstream pressure is under preset pressure, the Main 
Valve opens to increase it (the Pilot allows the discharge of top chamber). When downstream pressure is above preset 
pressure, the main valve closes to decrease it (the Pilot allows the fi lling of top chamber). 
In static conditions, with no fl ow, the Main Valve fully closes when downstream pressure is above preset downstream 
value. Downstream pressure can slightly increase above preset pressure due to valve response time, so this must be 
taken into consideration.

Pressure Reducing Pilot adjustment:

With working mode 2.1 or 3.1:
To increase the preset downstream pressure, turn the Pilot adjusting screw clockwise. 
To decrease the preset downstream pressure, turn the Pilot adjusting screw anti-clockwise.

5.3 Requirements at the place of installation

- Aggressive environmental conditions may reduce the life span of the product.
- Consider the interaction between the system and the equipment. Foresee elements to absorb vibrations, pipe dilata- 
tions, guides, anchoring and proper support according to the weight of the components.
- The system and operation protocol should be conceived in such a way to avoid cavitation and high velocities (as refe-
rence, max. 4 m/s or lower in case of abrasive media). Prevent pulsing fl ow or water hammers, which are very harmful 
for valves and the rest of the components.
- Flooding of the product is not recommended.
- Allow enough space for valve installation, operation and maintenance.
- It is recommended to install a proper sized mesh strainer upstream the valve in order to protect seating surfaces from 
abrasion or erosion that could lead to seat leakage.
-The installation of a bypass can be of help when a continuous service is needed during maintenance.

- Planners / construction companies or the owner are responsible for positioning and installing products.

6. – COMMISSIONING

Page 5

     

ATTENTION!

- Before commissioning the valve, check the material, pressure, temperature, fl ow direction and other essential pa-
rameters. Always use the product within the scope of intended service and operating duties.
- Before commissioning, make sure above chapters have been throughly followed.
- It is essential to fl ush the pipe system thoroughly to eliminate all the particles and impurities which could remain in 
the pipes and particularly welding residue, chips, tool remains, etc. that could damage the equipment during start- 
up. Ensure that during cleaning of the pipe system, any chemicals used and temperature are compatible with the 
valve construction.
- Regional safety instructions should be adhered to.
- Temperatures above 50ºC or below 0ºC may cause personnel injuries if valves are touched. Ensure that the corres-
ponding warning signs are displayed on the valve or surrounding area, or isolate the equipment in case of danger.

- Before commissioning a new plant or restarting it after repairs or modifi cation, always ensure that:

- All work has been completed correctly!
- The valve is in the correct position for its function.
- Safety devices have been attached!

     

ATTENTION!

In case of valve seat leakage, the downstream pressure could not be kept in static conditions, so it is important to 

foresee a safety device to relieve excess of pressure downstream the valve.
Also under dynamic conditions, in case of bad adjustment, Pilot failure or leakage through Pilot circuit, downstream 
pressure could increase above the desired value, so again it is recommended to foresee a safety device to protect 
downstream line against overpressure.

Содержание MAXOMATIC Series

Страница 1: ...OTES ON POSSIBLE DANGERS 2 2 1 Significance of symbols 2 2 2 Explanatory notes on safety information 2 3 0 PRESERVATION STORAGE AND TRANSPORT 2 4 0 DESCRIPTION 2 4 1 General Description Operating Principles 2 4 2 Area of Application 3 4 3 Technical data remarks 3 4 4 Marking nameplate 3 5 0 INSTALLATION 3 5 1 General remarks on installation 3 5 2 Assembling additional modules 4 5 3 Requirements at...

Страница 2: ...turn can cause serious injury to persons or damage to property 3 PRESERVATION STORAGE AND TRANSPORT ATTENTION Use proper packing for transportation Keep storage protection before installation The valve surface is protected by an epoxy paint In order to prevent damage corrosion or rust on the surface avoid ex treme temperatures keep at 5ºC to 50ºC avoid high environmental humidity or corrosive envi...

Страница 3: ... covers or any other remaining packing storage protection if present The interior of the valve and the pipeline must be free of foreign particles The valve is unidirectional Follow the arrow in the cover for installation Lay pipelines such that damaging transverse bending and torsional forces are avoided Protect valves from dirt during construction work Protect the valve soft parts from heating ca...

Страница 4: ...under operation in case hands are introduced inside the valve When the valve discharges to atmosphere we recommend to set an orifice plate downstream of the valve properly sized to control the flow rate and minimize cavitation This will also help to diaphragm opening and will ease foreign particles removal When using the valve as an end seal the employers liability insurance association of the gas...

Страница 5: ...gh velocities as refe rence max 4 m s or lower in case of abrasive media Prevent pulsing flow or water hammers which are very harmful for valves and the rest of the components Flooding of the product is not recommended Allow enough space for valve installation operation and maintenance It is recommended to install a proper sized mesh strainer upstream the valve in order to protect seating surfaces...

Страница 6: ...rd obstructions or blocking in the Pilot system Check the valve surface inside and outside and retouch coating protection when needed If advanced corrosion or ero sion is observed double check service and valve features and replace the valve properly In case of body cover leakage retighten the bolts in a crosswise moderate and uniform manner If leakage cannot be corrected dismount the cover clean ...

Страница 7: ...d inspect the body and diaphragm clean or replace parts Body seat wear Strainer or Pilot circuit clogged Check if the fluid reaches the activation chamber by unplugging the corresponding connection Revise filtering and Pilot circuit Solenoids calcified or with impurities Check the Solenoid core clean or replace if needed Valve is not regulating properly Pilot is not well adjusted Check tightening ...

Страница 8: ...ng from those laid down by specifications or other agreements Justified complaints will be eliminated by repair carried out by us or by a specialist appointed by us No claims will be accepted beyond the scope of this warranty The right to replacement delivery is excluded The warranty shall not cover maintenance work Our guarantee coverage does not cover for any commissioning maintenance or install...

Страница 9: ... 05 Comeval Valve Systems reserves the right to alter any technical data contained in this Manual without prior notice Regularly updated data on www comeval es 12 LAYOUT AND PARTS LIST Page 9 Nº PART 1 Body 2 Cover 3 Diaphragm 4 Bolts nuts 5 Valve 4 way 6 1 Solenoid 24Vdc 6 2 Solenoid latch 7 Pilot 8 Nameplate 9 Tubing 10 Inner strainer LAYOUT MAIN PARTS ...

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