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COLUMBUS 

McKINNON

 

 

 

首次运行之前的检查

   

 

首次运行之前,停机后再次投运之前以及出现重大改动之后,必须由称职人员对本产品进行检查

 

查,包括支撑结构。此项检查主要包括目视检查和功能检查。这些检查旨在确定葫芦处于安全状
态,已经完成适当设置,可以投入运行,并且确定已经按要求检测和消除缺陷或损伤。

 

*

称职人员可以是制造商或供应商保养工程师等等。但是,公司也可以安排经过适当培训的公司

内部专业人员来完成检查。

 

投运之前,检查传动装置在无载荷状态下的功能。

 

 

开始作业之前的检查

   

 

开始作业之前,对设备进行检查,包括悬挂部、设备以及支撑结构,确认是否存在肉眼可见的缺
陷,例如变形、表面裂缝、磨损以及腐蚀现象。此外,还应对制动器进行测试,确认葫芦与载荷
均正确悬挂。

 

检查制动器功能。

 

在开始工作前,始终要检查刹车性能:

 

为了检查刹车,使用本产品提升或拉紧并且下降或松开负载一段短距离。当手柄松开时,负载必
须可以在任何位置停住。

 

此项检查旨在确保即使在

0

℃以下,制动片仍然不会受冻。至少重复两次,然后才可以开始正常

 

作业。

 

 

注意:若制动器无法正常工作,则葫芦必须立即退出工作,并联系制造商!

 

 

检查吊点

   

选择葫芦吊点时,应确保葫芦准备固定在其上的支撑结构具有充分稳定性,确保能够安全吸收预
计出现的作用力。

 

本产品必须自由地对齐在负载下方

,

不允许额外加载。

 

作业公司负责选择适当的支撑结构,同时负责相关计算工作。

 

 

检查起重链条

 

检查起重链条是否充分润滑,检查是否存在外部缺陷、变形、表面裂缝、磨损以及腐蚀现象。

 

 

检查挡链板

 

挡链板必须始终贴合松动的链端。不得出现磨损,必须正确对准。

 

 

检查上吊钩和下吊钩

   

必须检查上吊钩和下吊钩是否存在裂纹、变形、损坏、磨损和腐蚀斑点。保险片必须能够自由移
动,并且能够完全起作用。

 

Содержание Yale ERGO 360

Страница 1: ...EN Operating Maintenance Parts Manual Also applicable for special versions Ratchet lever hoist YaleERGO 360 Ident No 85005206AC 2019 05...

Страница 2: ...360 0 8 t 1 20 Explosion Drawing YaleERGO 360 1 6 t 1 21 Spare Parts List YaleERGO 360 1 6 t 1 22 Explosion Drawing YaleERGO 360 3 2 t 1 23 Spare Parts List YaleERGO 360 3 2 t 1 24 Explosion Drawing...

Страница 3: ...responsible for operation maintenance or repair of the product must read understand and follow these operating instructions The indicated protective measures will only provide the necessary safety if...

Страница 4: ...lowering a small load 2 3 times Prior to operation of the hoist in special atmospheres high humidity salty caustic alkaline or handling hazardous goods e g molten compounds radioactive materials cons...

Страница 5: ...n hook and load chain is strictly forbidden The load chain must never be used as a ground connection during welding Side pull i e side loading of either the housing or the bottom block is forbidden Th...

Страница 6: ...wist swivel must be used or the manufacturer must be consulted Only one load lifting attachment may be suspended in the load hook of the hoist Never reach into moving parts Do not allow the unit to fa...

Страница 7: ...d to ensure that even at temperatures below 0 C the brake disks are not frozen Repeat it at least twice before starting further work ATTENTION If the brake does not function properly the unit must be...

Страница 8: ...of the hoist brake and free chain systems perform the following steps a Set direction lever to N position b Turn the handwheel clockwise to ensure the Change Over Gear has engaged the brake disc Comp...

Страница 9: ...rward or backward position The handle will click into place with a clearly audible snapping sound The conical seating of the handle shall be free of dirt at all times If necessary the seating has to b...

Страница 10: ...eved of load pressure e g by lifting off the load or when pulling down walls and lowering has not been initiated first the brake will remain locked The brake will also lock if the load hook with the b...

Страница 11: ...g weight is fitted on or in a trolley and if the hoist is used to move a lifted load in one or several directions the installation is considered to be a crane and the further inspections must be carri...

Страница 12: ...service life of the load chain can be increased by careful lubrication to 20 30 times compared with a chain that is not serviced When lubricating the chain make sure the chain is in no load condition...

Страница 13: ...placed load chain and fit it to the loose end of the new load chain just pulled in ATTENTION The chain stop must always be fitted to the loose end of the chain idle fall Hoist with several falls ATTEN...

Страница 14: ...RGO 360 800 1600 3200 6000 9000 Hook opening anom mm 27 0 31 0 40 0 44 0 68 0 amin mm 29 7 35 2 44 0 48 4 74 8 Hook width bnom mm 15 0 19 5 20 0 32 0 50 0 bmin mm 14 3 18 5 19 0 30 4 47 5 Hook height...

Страница 15: ...surfaces clean and dry 6 Liftwheel pockets clogged with foreign matter or worn excessively causing chain to bind between liftwheel and chain guide 6 Clean out pockets and use if not worn excessively R...

Страница 16: ...ans of a suitable cover Protect hooks against corrosion A light lubricant film should be applied to the chain ATTENTION It must be ensured that no lubricant can penetrate into the brake enclosure This...

Страница 17: ...1600 3200 6000 9000 Capacity kg 800 1600 3200 6000 9000 Number of chain falls 1 1 1 2 3 Chain dimension d x pn mm 5 6 x 17 7 1 x 21 10 x 28 10 x 28 10 x 28 Min Headroom mm 320 375 445 563 695 Hand le...

Страница 18: ...uture reference it is recommended that the following information be recorded Model number Serial number Date purchased When ordering replacement parts please specify the following 1 Model number and s...

Страница 19: ...COLUMBUS McKINNON 19 EXPLOSION DRAWING YaleERGO 360 0 8t 1...

Страница 20: ...ar 00002009 1 16 Spur gear assy 00002005 2 17 Drive shaft 00002008 1 18 Drive shaft washer 00002239 1 19 Lead sheave 00002016 1 20 Guide 00002017 2 21 Stripper 00002018 1 22 Top hook shaft 00002034 1...

Страница 21: ...COLUMBUS McKINNON 21 EXPLOSION DRAWING YaleERGO 360 1 6t 1...

Страница 22: ...92021088 1 16 Drive shaft 00002108 1 17 Drive shaft washer 00002239 1 18 Load sheave 00002117 1 19 Load gear 00002109 1 20 Guide 00002120 2 21 Stripper 00002121 1 22 Top hook shaft 00002137 1 23 Pawl...

Страница 23: ...COLUMBUS McKINNON 23 EXPLOSION DRAWING YaleERGO 360 3 2t 1...

Страница 24: ...1 16 Drive shaft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 2...

Страница 25: ...COLUMBUS McKINNON 25 EXPLOSION DRAWING YaleERGO 360 6 0t 2...

Страница 26: ...haft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 23 Pawl 00002...

Страница 27: ...COLUMBUS McKINNON 27 EXPLOSION DRAWING YaleERGO 360 9 0t 3...

Страница 28: ...6 Drive shaft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 23 P...

Страница 29: ...leERGO 360 0 8t 1 YaleERGO 360 1 6t 1 1 Lever 192021108 1 2 Retractable handle assy 192022617 1 3 Ratchet rod 192021090 1 4 Selector 192022619 1 5 Switch lever 192022608 1 6 Pressure spring 00205708 1...

Страница 30: ...O 360 3 2t 1 YaleERGO 360 6 0t 2 YaleERGO 360 9 0t 3 1 Lever 192021126 1 2 Retractable handle assy 192022617 1 3 Ratchet rod 192021139 1 4 Selector 192022619 1 5 Switch lever 192022608 1 6 Pressure sp...

Страница 31: ...239 55 Japan Tel 81 80 3204 5126 South Korea Tel 82 10 3664 0847 Indonesia Tel 62 812 2716033 Thailand Tel 66 81 542 5588 Email inquiryasia cmworks com www cmworks com Subject to engineering changes a...

Страница 32: ......

Страница 33: ...YaleERGO 360 85005206AC 2019 05...

Страница 34: ...ERGO 360 1 6t 1 20 YaleERGO 360 1 6t 1 21 YaleERGO 360 3 2t 1 22 YaleERGO 360 3 2t 1 23 YaleERGO 360 6 0t 2 24 YaleERGO 360 6 0t 2 25 YaleERGO 360 9 0t 3 26 YaleERGO 360 9 0t 3 27 YaleERGO 360 0 8t 1...

Страница 35: ...COLUMBUS McKINNON 3 CMCO Industrial Products GmbH EN12195 STF SHF Columbus McKinnon Industrial Products GmbH WLL S...

Страница 36: ...4 COLUMBUS McKINNON 10 50 0 C 2 3 WLL...

Страница 37: ...COLUMBUS McKINNON 5...

Страница 38: ...6 COLUMBUS McKINNON...

Страница 39: ...COLUMBUS McKINNON 7 0...

Страница 40: ...8 COLUMBUS McKINNON 800kg 3200kg 6000kg 9000kg a N b c 30 60 d...

Страница 41: ...COLUMBUS McKINNON 9 30 45 ERGO...

Страница 42: ...10 COLUMBUS McKINNON Yale 25 15...

Страница 43: ...COLUMBUS McKINNON 11 Yale CMCO 1 10 DIN 685 5 50 d 10 pn 5 11 11xpn 3 d d1 d2 d 9 0 2 d d d 2 1 min...

Страница 44: ...1 x 21 10 x 28 10 x 28 10 x 28 T T V V V dnom mm 5 6 7 1 10 0 10 0 10 0 dmin mm 5 0 6 4 9 0 9 0 9 0 pn nom mm 17 0 21 0 28 0 28 0 28 0 pn max mm 17 9 22 1 29 4 29 4 29 4 11 x pn nom mm 187 0 231 0 30...

Страница 45: ...COLUMBUS McKINNON 13 12 1 10 5...

Страница 46: ...O 360 800 1600 3200 6000 9000 anom mm 27 0 31 0 40 0 44 0 68 0 amin mm 29 7 35 2 44 0 48 4 74 8 bnom mm 15 0 19 5 20 0 32 0 50 0 bmin mm 14 3 18 5 19 0 30 4 47 5 hnom mm 20 0 26 0 37 0 45 0 68 0 hmin...

Страница 47: ...COLUMBUS McKINNON 15 1 1 2 2 Lubriplate 10 R Fiske Bros Refning Co 3 3 4 4 5 5 6 guide 6 7 7 1 1 2 2 Lubriplate 10 R Fiske Bros Refning Co 1 1 Lubriplate 10 R Fiske Bros Refning Co 2 2...

Страница 48: ...16 COLUMBUS McKINNON 0...

Страница 49: ...O 360 800 1600 3200 6000 9000 kg 800 1600 3200 6000 9000 1 1 1 2 3 mm 5 6 x 17 7 1 x 21 10 x 28 10 x 28 10 x 28 mm 320 375 445 563 695 mm 327 327 377 377 377 daN 22 34 47 47 51 kg 6 7 9 6 17 2 28 9 49...

Страница 50: ...18 COLUMBUS McKINNON COLUMBUS McKINNON 1 2 3...

Страница 51: ...COLUMBUS McKINNON 19 YaleERGO 360 0 8t 1...

Страница 52: ...21088 1 13 192021083 8 14 192038558 1 15 00002009 1 16 00002005 2 17 00002008 1 18 00002239 1 19 00002016 1 20 00002017 2 21 00002018 1 22 00002034 1 23 00002201 2 24 00002202 2 25 00002203 1 26 09102...

Страница 53: ...COLUMBUS McKINNON 21 YaleERGO 360 1 6t 1...

Страница 54: ...1 13 192021106 1 14 192021089 1 15 192021088 1 16 00002108 1 17 00002239 1 18 00002117 1 19 00002109 1 20 00002120 2 21 00002121 1 22 00002137 1 23 00002201 2 24 00002202 2 25 00002203 1 26 192021083...

Страница 55: ...COLUMBUS McKINNON 23 YaleERGO 360 3 2t 1...

Страница 56: ...4 8 13 00002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063...

Страница 57: ...COLUMBUS McKINNON 25 YaleERGO 360 6 0t 2...

Страница 58: ...0002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063 2 27 09...

Страница 59: ...COLUMBUS McKINNON 27 YaleERGO 360 9 0t 3...

Страница 60: ...13 00002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063 2 2...

Страница 61: ...360 0 8t 1 6t YaleERGO 360 0 8t 1 6t YaleERGO 360 0 8t 1 YaleERGO 360 1 6t 1 1 192021108 1 2 192022617 1 3 192021090 1 4 192022619 1 5 192022608 1 6 00205708 1 7 192021105 1 8 09105028 4 9 09134070 1...

Страница 62: ...9 0t YaleERGO 360 3 2t 6 0t 9 0t YaleERGO 360 3 2t 1 YaleERGO 360 6 0t 2 YaleERGO 360 9 0t 3 1 192021126 1 2 192022617 1 3 192021139 1 4 192022619 1 5 192022608 1 6 00205708 1 7 192021133 1 8 09105028...

Страница 63: ...ingapore office Columbus McKinnon Singapore Pte Ltd 100D Pasir Panjang Road 05 02 Melssa Singapore 118520 Tel 65 6567 2166 Fax 65 6425 6433 India Tel 91 44 435239 55 Japan Tel 81 80 3204 5126 South Ko...

Страница 64: ......

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