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COLUMBUS 

McKINNON

 

 

 

I

NTRODUCTION

 

 
Products of CMCO Industrial Products GmbH have been built in accordance with the state-of- 
the-art  and  generally  accepted  engineering  standards.  Nonetheless,  incorrect  handling  when 
using  the  products  may  cause  dangers  to  life  and  limb  of  the  user  or  third  parties  and/or 
damage to the hoist or other property. 
The  operating  company  is  responsible  for  the  proper  and  professional  instruction  of  the 
operating  personnel.  For  this  purpose,  all  operators  must  read  these  operating  instructions 
carefully prior to the initial operation. 
These  operating  instructions  are  intended  to  acquaint  the  user  with  the  product  and  enable 
him  to  use  it  to  the  full  extent  of  its  intended  capabilities.  The  operating  instructions  contain 
important  information  on  how  to  operate  the  product  in  a  safe,  correct  and  economic  way. 
Acting in  accordance  with  these  instructions  helps to avoid dangers,  reduce  repair costs  and 
downtimes and to increase the reliability and lifetime of the product. The operating instructions 
must always be available at the place where the product is operated. Apart from the operating 
instructions  and  the  accident  prevention  act  valid  for  the  respective  country  and  area  where 
the product is used, the commonly accepted regulations for safe and professional  work must 
also be adhered to. 
The  personnel  responsible  for  operation,  maintenance  or  repair  of  the  product  must  read, 
understand and follow these operating instructions. 
The  indicated  protective  measures  will  only  provide  the  necessary  safety,  if  the  product  is 
operated correctly and installed and/or maintained according to the instructions. The operating 
company is committed to ensure safe and trouble-free operation of the product. 

 

C

ORRECT 

O

PERATION

 

 
The unit is used for lifting, lowering, pulling and tensioning of loads. 
The  unit  is  also  suitable  for  lashing  of  loads  on  trucks  etc.  on  public  roads  according  to  EN 
12195.  Tensioning  force  STF  and  hand  force  SHF,  which  are  indicated  on  the  identity  plate, 
must be taken into account.(→ Tab. 1). 

 

ATTENTION: The unit may be used only in situations in which the load carrying capacity 
of the device and/or the supporting structure does not change with the load position.

 

 

Any different or exceeding use is considered incorrect. Columbus McKinnon Industrial Products 
GmbH will not accept any liability for damage resulting from such use. The risk is borne by the 
user or operating company alone. 
The load capacity indicated on the unit is the maximum working load limit (WLL) that may be 
attached. 
If the hoist is to be used for frequent lowering from large heights or in indexed operation, first 
consult the manufacturer for advice because of possible overheating. 
The top hook and the load hook of the unit must be in a vertical line above the load centre of 
gravity (S) when the load is lifted, in order to avoid load sway during the lifting process. 
 

 

 

Содержание Yale ERGO 360

Страница 1: ...EN Operating Maintenance Parts Manual Also applicable for special versions Ratchet lever hoist YaleERGO 360 Ident No 85005206AC 2019 05...

Страница 2: ...360 0 8 t 1 20 Explosion Drawing YaleERGO 360 1 6 t 1 21 Spare Parts List YaleERGO 360 1 6 t 1 22 Explosion Drawing YaleERGO 360 3 2 t 1 23 Spare Parts List YaleERGO 360 3 2 t 1 24 Explosion Drawing...

Страница 3: ...responsible for operation maintenance or repair of the product must read understand and follow these operating instructions The indicated protective measures will only provide the necessary safety if...

Страница 4: ...lowering a small load 2 3 times Prior to operation of the hoist in special atmospheres high humidity salty caustic alkaline or handling hazardous goods e g molten compounds radioactive materials cons...

Страница 5: ...n hook and load chain is strictly forbidden The load chain must never be used as a ground connection during welding Side pull i e side loading of either the housing or the bottom block is forbidden Th...

Страница 6: ...wist swivel must be used or the manufacturer must be consulted Only one load lifting attachment may be suspended in the load hook of the hoist Never reach into moving parts Do not allow the unit to fa...

Страница 7: ...d to ensure that even at temperatures below 0 C the brake disks are not frozen Repeat it at least twice before starting further work ATTENTION If the brake does not function properly the unit must be...

Страница 8: ...of the hoist brake and free chain systems perform the following steps a Set direction lever to N position b Turn the handwheel clockwise to ensure the Change Over Gear has engaged the brake disc Comp...

Страница 9: ...rward or backward position The handle will click into place with a clearly audible snapping sound The conical seating of the handle shall be free of dirt at all times If necessary the seating has to b...

Страница 10: ...eved of load pressure e g by lifting off the load or when pulling down walls and lowering has not been initiated first the brake will remain locked The brake will also lock if the load hook with the b...

Страница 11: ...g weight is fitted on or in a trolley and if the hoist is used to move a lifted load in one or several directions the installation is considered to be a crane and the further inspections must be carri...

Страница 12: ...service life of the load chain can be increased by careful lubrication to 20 30 times compared with a chain that is not serviced When lubricating the chain make sure the chain is in no load condition...

Страница 13: ...placed load chain and fit it to the loose end of the new load chain just pulled in ATTENTION The chain stop must always be fitted to the loose end of the chain idle fall Hoist with several falls ATTEN...

Страница 14: ...RGO 360 800 1600 3200 6000 9000 Hook opening anom mm 27 0 31 0 40 0 44 0 68 0 amin mm 29 7 35 2 44 0 48 4 74 8 Hook width bnom mm 15 0 19 5 20 0 32 0 50 0 bmin mm 14 3 18 5 19 0 30 4 47 5 Hook height...

Страница 15: ...surfaces clean and dry 6 Liftwheel pockets clogged with foreign matter or worn excessively causing chain to bind between liftwheel and chain guide 6 Clean out pockets and use if not worn excessively R...

Страница 16: ...ans of a suitable cover Protect hooks against corrosion A light lubricant film should be applied to the chain ATTENTION It must be ensured that no lubricant can penetrate into the brake enclosure This...

Страница 17: ...1600 3200 6000 9000 Capacity kg 800 1600 3200 6000 9000 Number of chain falls 1 1 1 2 3 Chain dimension d x pn mm 5 6 x 17 7 1 x 21 10 x 28 10 x 28 10 x 28 Min Headroom mm 320 375 445 563 695 Hand le...

Страница 18: ...uture reference it is recommended that the following information be recorded Model number Serial number Date purchased When ordering replacement parts please specify the following 1 Model number and s...

Страница 19: ...COLUMBUS McKINNON 19 EXPLOSION DRAWING YaleERGO 360 0 8t 1...

Страница 20: ...ar 00002009 1 16 Spur gear assy 00002005 2 17 Drive shaft 00002008 1 18 Drive shaft washer 00002239 1 19 Lead sheave 00002016 1 20 Guide 00002017 2 21 Stripper 00002018 1 22 Top hook shaft 00002034 1...

Страница 21: ...COLUMBUS McKINNON 21 EXPLOSION DRAWING YaleERGO 360 1 6t 1...

Страница 22: ...92021088 1 16 Drive shaft 00002108 1 17 Drive shaft washer 00002239 1 18 Load sheave 00002117 1 19 Load gear 00002109 1 20 Guide 00002120 2 21 Stripper 00002121 1 22 Top hook shaft 00002137 1 23 Pawl...

Страница 23: ...COLUMBUS McKINNON 23 EXPLOSION DRAWING YaleERGO 360 3 2t 1...

Страница 24: ...1 16 Drive shaft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 2...

Страница 25: ...COLUMBUS McKINNON 25 EXPLOSION DRAWING YaleERGO 360 6 0t 2...

Страница 26: ...haft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 23 Pawl 00002...

Страница 27: ...COLUMBUS McKINNON 27 EXPLOSION DRAWING YaleERGO 360 9 0t 3...

Страница 28: ...6 Drive shaft 00002308 1 17 Load gear 00002309 1 18 Disc hub 00002337 1 19 Top hook shaft 00002331 1 20 Liftwheel bearing outer ring rollers 00002312 2 21 Guide 192036791 2 22 Stripper 00002315 1 23 P...

Страница 29: ...leERGO 360 0 8t 1 YaleERGO 360 1 6t 1 1 Lever 192021108 1 2 Retractable handle assy 192022617 1 3 Ratchet rod 192021090 1 4 Selector 192022619 1 5 Switch lever 192022608 1 6 Pressure spring 00205708 1...

Страница 30: ...O 360 3 2t 1 YaleERGO 360 6 0t 2 YaleERGO 360 9 0t 3 1 Lever 192021126 1 2 Retractable handle assy 192022617 1 3 Ratchet rod 192021139 1 4 Selector 192022619 1 5 Switch lever 192022608 1 6 Pressure sp...

Страница 31: ...239 55 Japan Tel 81 80 3204 5126 South Korea Tel 82 10 3664 0847 Indonesia Tel 62 812 2716033 Thailand Tel 66 81 542 5588 Email inquiryasia cmworks com www cmworks com Subject to engineering changes a...

Страница 32: ......

Страница 33: ...YaleERGO 360 85005206AC 2019 05...

Страница 34: ...ERGO 360 1 6t 1 20 YaleERGO 360 1 6t 1 21 YaleERGO 360 3 2t 1 22 YaleERGO 360 3 2t 1 23 YaleERGO 360 6 0t 2 24 YaleERGO 360 6 0t 2 25 YaleERGO 360 9 0t 3 26 YaleERGO 360 9 0t 3 27 YaleERGO 360 0 8t 1...

Страница 35: ...COLUMBUS McKINNON 3 CMCO Industrial Products GmbH EN12195 STF SHF Columbus McKinnon Industrial Products GmbH WLL S...

Страница 36: ...4 COLUMBUS McKINNON 10 50 0 C 2 3 WLL...

Страница 37: ...COLUMBUS McKINNON 5...

Страница 38: ...6 COLUMBUS McKINNON...

Страница 39: ...COLUMBUS McKINNON 7 0...

Страница 40: ...8 COLUMBUS McKINNON 800kg 3200kg 6000kg 9000kg a N b c 30 60 d...

Страница 41: ...COLUMBUS McKINNON 9 30 45 ERGO...

Страница 42: ...10 COLUMBUS McKINNON Yale 25 15...

Страница 43: ...COLUMBUS McKINNON 11 Yale CMCO 1 10 DIN 685 5 50 d 10 pn 5 11 11xpn 3 d d1 d2 d 9 0 2 d d d 2 1 min...

Страница 44: ...1 x 21 10 x 28 10 x 28 10 x 28 T T V V V dnom mm 5 6 7 1 10 0 10 0 10 0 dmin mm 5 0 6 4 9 0 9 0 9 0 pn nom mm 17 0 21 0 28 0 28 0 28 0 pn max mm 17 9 22 1 29 4 29 4 29 4 11 x pn nom mm 187 0 231 0 30...

Страница 45: ...COLUMBUS McKINNON 13 12 1 10 5...

Страница 46: ...O 360 800 1600 3200 6000 9000 anom mm 27 0 31 0 40 0 44 0 68 0 amin mm 29 7 35 2 44 0 48 4 74 8 bnom mm 15 0 19 5 20 0 32 0 50 0 bmin mm 14 3 18 5 19 0 30 4 47 5 hnom mm 20 0 26 0 37 0 45 0 68 0 hmin...

Страница 47: ...COLUMBUS McKINNON 15 1 1 2 2 Lubriplate 10 R Fiske Bros Refning Co 3 3 4 4 5 5 6 guide 6 7 7 1 1 2 2 Lubriplate 10 R Fiske Bros Refning Co 1 1 Lubriplate 10 R Fiske Bros Refning Co 2 2...

Страница 48: ...16 COLUMBUS McKINNON 0...

Страница 49: ...O 360 800 1600 3200 6000 9000 kg 800 1600 3200 6000 9000 1 1 1 2 3 mm 5 6 x 17 7 1 x 21 10 x 28 10 x 28 10 x 28 mm 320 375 445 563 695 mm 327 327 377 377 377 daN 22 34 47 47 51 kg 6 7 9 6 17 2 28 9 49...

Страница 50: ...18 COLUMBUS McKINNON COLUMBUS McKINNON 1 2 3...

Страница 51: ...COLUMBUS McKINNON 19 YaleERGO 360 0 8t 1...

Страница 52: ...21088 1 13 192021083 8 14 192038558 1 15 00002009 1 16 00002005 2 17 00002008 1 18 00002239 1 19 00002016 1 20 00002017 2 21 00002018 1 22 00002034 1 23 00002201 2 24 00002202 2 25 00002203 1 26 09102...

Страница 53: ...COLUMBUS McKINNON 21 YaleERGO 360 1 6t 1...

Страница 54: ...1 13 192021106 1 14 192021089 1 15 192021088 1 16 00002108 1 17 00002239 1 18 00002117 1 19 00002109 1 20 00002120 2 21 00002121 1 22 00002137 1 23 00002201 2 24 00002202 2 25 00002203 1 26 192021083...

Страница 55: ...COLUMBUS McKINNON 23 YaleERGO 360 3 2t 1...

Страница 56: ...4 8 13 00002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063...

Страница 57: ...COLUMBUS McKINNON 25 YaleERGO 360 6 0t 2...

Страница 58: ...0002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063 2 27 09...

Страница 59: ...COLUMBUS McKINNON 27 YaleERGO 360 9 0t 3...

Страница 60: ...13 00002305 2 14 00002374 1 15 192037609 1 16 00002308 1 17 00002309 1 18 00002337 1 19 00002331 1 20 00002312 2 21 192036791 2 22 00002315 1 23 00002336 2 24 192040786 2 25 00002361 1 26 09102063 2 2...

Страница 61: ...360 0 8t 1 6t YaleERGO 360 0 8t 1 6t YaleERGO 360 0 8t 1 YaleERGO 360 1 6t 1 1 192021108 1 2 192022617 1 3 192021090 1 4 192022619 1 5 192022608 1 6 00205708 1 7 192021105 1 8 09105028 4 9 09134070 1...

Страница 62: ...9 0t YaleERGO 360 3 2t 6 0t 9 0t YaleERGO 360 3 2t 1 YaleERGO 360 6 0t 2 YaleERGO 360 9 0t 3 1 192021126 1 2 192022617 1 3 192021139 1 4 192022619 1 5 192022608 1 6 00205708 1 7 192021133 1 8 09105028...

Страница 63: ...ingapore office Columbus McKinnon Singapore Pte Ltd 100D Pasir Panjang Road 05 02 Melssa Singapore 118520 Tel 65 6567 2166 Fax 65 6425 6433 India Tel 91 44 435239 55 Japan Tel 81 80 3204 5126 South Ko...

Страница 64: ......

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