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Problem
Possible Cause
Possible Solution
Instruments show
traces of oxidation or
spotting
Low quality instruments
Instruments made of inferior materials can be prone to discoloration.
Check the quality of the instruments that are spotting. Verify that they
can tolerate steam sterilization as per the instrument manufacturer’s
instructions for use.
Organic or inorganic residues
on the instruments
Instruments must be free of debris prior to sterilization. Clean and rinse all
instruments before loading them into the autoclave. Disinfectant residues
and solid debris may inhibit sterilization and damage the instruments and
the STATCLAVE G4. Lubricated instruments must be wiped thoroughly
and any excess lubricant should be removed before loading.
Contact between instruments
made of different metals
Separate instruments made of different metals. See Section 5.3
Unwrapped Instruments for instructions on arranging instruments made
of different materials.
Vacuum test has
failed
The unit chamber was hot
when the test was initiated
Ensure Stand-by chamber warming system is turned OFF. (See Section
8.3 Setting the Stand-by Mode). Make sure the chamber is cooled
to room temperature before attempting a second Vacuum Test. If
subsequent Vacuum tests consistently fail, contact your SciCan dealer.
Bowie-Dick test has
failed
Attempt a second Bowie-Dick test. If the second test fails, contact your
SciCan dealer.
Water in the chamber
Cycle interrupted during warm-
up phase
Remove load. Remove rack.
Use clean cloth or paper towel to mop up excess water.
Insert rack and load and start a new cycle.
Unit is using too
much water
Unit is overloaded
See Section 5. Loading Instruments for details on load capacities.
No cycles are stored
in the unit’s memory
Logic board configuration issue
Check the unit’s serial number to see if it was accurately updated after a
logic board service. If number consists entirely of zeros, call SciCan.
Door will not close
Item obstruction
Check for an instrument or a cassette that is keeping the door from
closing correctly.
Check the door seal to make sure it is properly seated. To re-seat the
door seal, see Section 10.11 Replacing the Door Seal.
Door will not close -
No obstructions
Chamber pressure balance
issue.
Leave the door open for 1 minute and try again.
Handle in closed
position but door not
showing ‘locked’
The door will lock once cycle is
initiated.
Press the START button to initiate the door lock microswitch.