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25

PRECAUTIONS – BLASTING HOSE

Connection and Disconnection

Never disconnect the blasting hose from the machine or blasting gun when the main 

power supply and/or compressed air supply are connected. Otherwise, activation of the 

trigger on the blasting gun will result in a discharge of blasting air through an open 

outlet instead of through the blasting gun nozzle. If this happens, the operator will lose 

control of the air stream, serious injury could occur, that could result in death.

Defective Blasting Hose

The outer hose sleeve protects the operator from any exposure caused by wear and 

tear of the inner hose. No pressure build-up is permissible in the outer sleeve during 

operation. If a defective blasting hose is used, the operator risks serious injury from 

being hit by dry ice pellets. Any sign of inflation means that the inner hose is in some 

way defective.

NOTE: If that fault occurs, stop the machine IMMEDIATELY:
•  Close the compressed air supply immediately.
•  Activate the trigger on the blasting gun until the system is depressurized.
•  Activate the emergency stop button.
•  Disconnect the main power supply.
•  Disconnect the compressed air supply.
•  Disconnect the blasting hose (FIRST disconnect the signal cable – THEN the blasting 

hose couplings).

•  Make sure the blasting hose is repaired and pressure-tested (see following page).
•  Although the hopper may not be empty, the system must not be blasted through until 

a new/repaired blasting hose has been connected.

CORRECT ORDER IS IMPORTANT!!

•  Connection:

FIRST connect the blasting hose couplings – THEN the signal cable!!

•  Disconnection:

FIRST disconnect the signal cable – THEN the blasting hose couplings!!

Содержание IceTech Evolution Line Xcel 6

Страница 1: ...Manual ENG EL MANUAL Rev A...

Страница 2: ...2 IceTech A S Industrivej 62 DK 6740 Bramming Copyright 2016 by IceTech A S All rights reserved...

Страница 3: ...3 Date Rev Document Description Affected Pages August 16 2016 A SOP All Revision History...

Страница 4: ...l Qualifications 7 Precautions during Blasting 8 Static Electricity 8 PACEMAKER Precautions 8 Explosive Hazard 8 Danger of Thrown Loose Objects 9 Noise 9 Dust 9 Protective Clothing 9 CO2 Detector 10 C...

Страница 5: ...CE 27 Daily before Starting the Machine 27 After 100 Hours of Operation 27 After 500 Hours of Operation 27 REPAIR AND WARRANTY 28 Repair 28 Terms of Warranty 28 NOZZLE SELECTION AND AIR CONSUMPTION 29...

Страница 6: ...ods DRY ICE BLASTING How It Operates Dry Ice Pellets The dry ice blasting machine uses small CO2 particles as the blasting medium called dry ice pellets CO2 the chemical symbol for carbon dioxide In a...

Страница 7: ...ns which must be followed whilestarting operatingandmaintainingthedryiceblastingmachine Itisimportant that the manual is kept so the operator always knows its exact location It is also important the o...

Страница 8: ...to be cleaned are adequately earthed grounded and that this earthing grounding remains stable throughout the whole cleaning process The dry ice blasting machine is earthed grounded from machine cabin...

Страница 9: ...he high air velocities in the gun nozzle during dry ice blasting the level of noise in the area where the operator works may exceed the maximum permissible level The owner is responsible for keeping h...

Страница 10: ...CO2 especially if the blasting process takes place in small or partly closed rooms In such conditions there is a risk of the oxygen content of inhaled air being replaced by CO2 Therefore it is essent...

Страница 11: ...11 MACHINE ILLUSTRATIONS 1 Control panel 2 Signal cable connection 3 Connection for blasting hose 4 Top lid for the hopper...

Страница 12: ...12 1 Dry ice hopper 2 Blasting hose connection 3 Electrical box 4 Pneumatic vibrator 5 Dosing system...

Страница 13: ...13 1 Power cable 2 Air filtration unit with regulation 3 Exhaust pipe 4 Flanged connection 5 Transformer...

Страница 14: ...rtant When lifting with a forklift truck make sure that the forks are inserted all the way under the machine frame itself When using a crane for lifting a yoke with straps under the cabinet frame must...

Страница 15: ...15 LABELS ON THE MACHINE Identification Plate Warning Signs Label...

Страница 16: ...16 CONTROL PANEL 1 Supply air pressure 2 Blasting pressure 3 Blasting pressure control 4 Reset button 5 On Off button 6 Dry ice consumption control 7 Emergency Stop...

Страница 17: ...machine 2 Signal cable for connection on front of the dry ice blasting machine 3 Signal cable for connection to the blasting gun 4 Hose coupling for connection to the blasting gun The IceTech blastin...

Страница 18: ...Safety switch 3 Two step trigger 4 Signal cable 5 Standard Round Nozzle interchangeable 6 Nozzle adapter Technical Specifications Dim mm inch without nozzle Length 270 10 63 Width 60 2 36 Height 225...

Страница 19: ...wheel brakes are applied 2 Plug the blasting hose couplings into the socket on the front of the machine and the blasting gun respectively Checktomakesurethehosecouplings are correctly connected 3 Con...

Страница 20: ...ed above points 1 5 the following pro cedure shall be followed before the cleaning process has begun 4 Connect the main power supply 5 Connect the compressed air supply 6 Check carefully to ensure tha...

Страница 21: ...he emergency stop button is pulled out 10 Turn the machine ON press the ON OFF button and press the Reset button to activate the emergency relay 8 Fasten the earth connection wire in the butter y nut...

Страница 22: ...gun for a few seconds to allow air to flow through the system This checks for moisture in the airstream and proper operation of the dosing disc vibrator and regulator 12 Fill dry ice pellets into the...

Страница 23: ...23 13 Adjust the dry ice consumption kg hr lbs min and the blasting pressure bar psi the value is shown on the pressure gauge 14 Start dry ice blasting...

Страница 24: ...Disconnect the main power supply Bleed the pressure from the air supply lline Disconnect the compressed air supply It is recommended to disconnect the blasting hose Avoid kinking the blasting hose whe...

Страница 25: ...used the operator risks serious injury from being hit by dry ice pellets Any sign of inflation means that the inner hose is in some way defective NOTE If that fault occurs stop the machine IMMEDIATELY...

Страница 26: ...nnection supplies the machine with LN PE L N respecting the live phase L neutral N and ground PE connections The machine voltage is specified on the rating plate The control circuits use 24 V DC OFF B...

Страница 27: ...continues to comply with the safety regulations after repair After 100 Hours of Operation 1 Examine connections for wear and tear or other damage Tighten up or replace them as necessary 2 Check the do...

Страница 28: ...st always be made either by an IceTech technician or by the owner s qualified personnel who have been trained by IceTech in the repair and maintenance of IceTech dry ice blasting machines and accessor...

Страница 29: ...e size of nozzle which will provide the desired air velocity using the available compressor capacity Choosing the right nozzle size and type will optimize not only the cleaning effect but also the dry...

Страница 30: ...0 3 8 4 6 5 3 6 1 6 9 7 7 8 4 9 4 10 1 10 8 11 7 12 1 13 10 2 8 3 7 4 7 5 7 6 6 7 6 8 5 9 6 10 4 11 3 12 4 13 4 14 3 15 3 16 Air consumption in Nm3 min at the pressures indicated bar nozzle diameter P...

Страница 31: ...Blasting Pressure bar psi min 2 max 10 min 29 max 145 Air Consumption Nm3 min cfm depending on nozzle combination 0 7 3 7 29 131 Compressed Air Connection 3 4 Claw Coupling Air Quality According to IS...

Страница 32: ...re is regulated above 0 psi bar Check signal cable connections For further support call Customer Service 1 800 777 9101 USA 32 0 1353 9659 Europe Dosing unit is not working ice is not flowing Check Ic...

Страница 33: ...ards printed circuits etc Light weight aluminium Max Ice Min Air Max Ice Min Air Max Ice Min Air Max Ice Min Air kg h kg h kg h kg h Splitternet mm 1 5 2 2 5 3 5 20 4 25 4 30 4 35 4 61 25 4 30 4 35 3...

Страница 34: ...58 kg h 87 kg h 127 kg h 31 kg h 6 4 bar 5 V 65 kg h 97 5 kg h 142 5 kg h 35 kg h 8 0 bar 6 V 72 kg h 108 kg h 158 kg h 39 kg h 9 6 bar 7 V 79 kg h 118 5 kg h 173 5 kg h 43 kg h 11 2 bar 8 V 86 kg h 1...

Страница 35: ...35 EC Declaration ICE TECH A S INDUSTRIVEJ 62 DK 6740 BRAMMING TEL 45 76 56 15 00 FAX 45 76 15 09 EC DECLARATION OF CONFORMITY FOR MACHINERY...

Страница 36: ...36 IceTech A S Industrivej 62 DK 6740 Bramming Copyright 2016 by IceTech A S All rights reserved...

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