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This Product contains high intensity LED devices.  To prevent eye damage, DO NOT stare
into light beam at close range.

WARNING!

!

L.E.D. Fusing Considerations

Although the average current draw per module is very low, due to the type of circuit used to power each module the instantaneous
peak current to a module can be significantly higher during low voltage conditions. To avoid prematurely blowing ATO style fuses
or tripping breakers it is recommended the following rule-of-thumb be used to size fuses or breakers. This is especially important in
lightbars with many LED modules running off a single fused source,

Minimum fuse size calculation:

1.5 x (number of modules being fused)
    Example:

LED X 2100 Lightbar with 2 corner modules (2 per module) and 14 directional modules.

Minimum fuse requirement for single fuse  -  1.5 (2+2+14) = 27A minimum

OPTIONS & SPECIFICATIONS

Many options are available for the LED X 2100. This section is designed to describe the function of the various LED X 2100
options.

LED WARNING MODULES

Dim  Operation

Lightbar  LED  modules  are  equipped  with  a  low  power  "Dimming"  mode.  Dimming  will  be controlled  by  applying  +12V  by
way  of  the  appropriate  wire(color)  in  the  wire  harness/wire  list.  When  DIM  is  engaged  the  LED's  will  operate  in  a
reduced  power  mode.

The  Dim  setting  reduces  the  light  output  of  emergency  warning  lights  reducing  the  effectiveness  of
them  especially  in  brightly  lit  areas.  Failure  to  use  adequate  light  for  the  circumstances  can  cause
motorists  to  fail  to  see  the  emergency  vehicle  and  lead  to  serious  personal  injury  or  death.  Never
use  the  DIM  setting  in  a  brightly  lit  area.  Use  of  the DIM  setting  may  cause  emergency  lights  to  not
comply  with  applicable  emergency  warning  light  standards.  Use  caution  when  using  the  DIM  setting
to assure  that  motorists  can  clearly  see  the  emergency  vehicle.

!

WARNING!

For  safety  purposes,  the  corner modules  in  lightbars  are  not  connected  to  the  dimming  circuit.
This  ensures  that  when  corner  modules  are  turned  on,  full 360  degree  coverage  and
compliance  with  SAE  warning  light  standards  is  provided.

The  DIM  control  wires(two  white  wires)  located  on  each  of  the  modules  are  connected  from  one  module  to
the  next.  To  disable  the  dimming  function  on  a particular  module,  disconnect  the  white  wires.  Then
reconnect  the  white  wire  to  the  white  wire  on  another  module  that  has  dimming  enabled.

-  Refer  to  the  control  head  manual  packaged  with  the  lightbar  for  control
    head  installation  and  operation  instruction.

Arrowstik® / Narrowstik®

OPTIONAL HALOGEN ARROWSTIK® (7-wire) / L.E.D. NARROWSTIK® (11-wire) WIRING AND CONTROL HEAD INSTALLATION -
After installation of the lightbar, route the smaller of the two power cables through the vehicle to the location chosen for the control
head.  Cut the cable to length and strip back the outer insulation to expose the seven or eleven colored wires. Strip back 1/8” - 1/4” of
colored insulation from each of the wires in the cable.  Connect these wires to the seven position / eleven position terminal plug
enclosed in the user parts bag, according to the diagram on the bottom of the control head.

Содержание LED X 2100

Страница 1: ...ent IMPORTANT Introduction 2 Unpacking Pre Installation 3 Installation Mounting 3 5 Wiring Instructions 5 6 Options Specifications 6 10 Maintenance 10 11 Parts List Replacement Parts Exploded View 12 13 Trouble Shooting 14 15 Warranty 16 CONTENTS For future reference record your lightbar s serial no here __________________________________________ LED X 2100 LIGHTBAR ...

Страница 2: ...he device operate correctly In use the vehicle operator should insure the projection of the warning signal is not blocked by vehicle components i e open trunks or compartment doors people vehicles or other obstructions This equipment is intended for use by authorized personnel only It is the user s responsibility to understand and obey all laws regarding emergency warning devices The user should c...

Страница 3: ...special hook for mounting Several special application hooks are available Contact the factory for details Utilizing non factory supplied screws and or mounting brackets and or the improper number of screws may result in loss of warranty coverage on the equipment WARNING Mounting Bracket Bottom of Lightbar 1 4 20 Carriage Bolt 5 16 Split Lockwasher 5 16 Trim Nut Do Not Overtighten Plastic Shim if n...

Страница 4: ...e frame loosen the 5 16 trim nut sightly Re Installation When moving a light bar from one vehicle to another we suggest that new rubber feet be used These are standard hardware items and can usually be found at any hardware store or can be ordered from the factory The special hooks are stainless steel and should be saved and reused Mounting kit parts are available to permit remounting on vehicles ...

Страница 5: ...hould be paid to the location and method of making electrical connections and splices to protect these points from corrosion and loss of conductivity Ground terminations should only be made to substantial chassis components preferably directly to the vehicle battery The user should install a fuse sized to approximately 125 of the maximum Amp capacity in the supply line to protect against short cir...

Страница 6: ...or the circumstances can cause motorists to fail to see the emergency vehicle and lead to serious personal injury or death Never use the DIM setting in a brightly lit area Use of the DIM setting may cause emergency lights to not comply with applicable emergency warning light standards Use caution when using the DIM setting to assure that motorists can clearly see the emergency vehicle WARNING For ...

Страница 7: ...ree optics and LED light engines along with a single integrated heatsink bracket The master circuit board rear position must always be powered for the slave front position to flash The master is always located in the rear position of the module The lightbar is wired to allow running only the rear facing LED on each module by removing power to the front facing slave module This gives a front cutoff...

Страница 8: ...and LEDX flash pattern can be changed by shorting the 2 pin header J1 as shown in Figure 7 momentarily then releasing Table 2 shows the available patterns and the order when stepping through patterns The module can be reset to Cycleflash by shorting the header for greater than 5 seconds and releasing The LC LED Modules flash patterns can be changed as described on page 9 Operating Specifications f...

Страница 9: ...ortion of the unit Note The white flash pattern selection wire must be protected from contact with the system ground to prevent inadvertent changes to the flash pattern This can be accom plished by sealing or capping the end of the wire Note Regardless of the location in the program in the flash pattern list the unit can be forced to steady burn by permanently electrically tying the white wire to ...

Страница 10: ...screwdriver to lift the lens Changing Rotating Reflector Lamps FIGURE 9 Remove the lens as outlined above Next inspect the lamp and refer to Figure 10 to replace the lamp Note Make sure lamp is cool before attempting to change it Also when installing a new lamp be sure not to touch the glass with fingers If contact is made clean the glass with a soft cloth after inspection Twist to Lift Lens Pry U...

Страница 11: ...o simply push in and turn counterclockwise to remove FIGURE 11 MR11 Style Assembly For MR11 style takedown or alley light assemblies refer to Figure 11 for lamp replacement Remove the lamp assembly by removing the appropriate fasteners remove fasteners sandwiching MR11 in bracket and remove lamp Replace the lamp and reassemble Caution Be sure to replace the heat shield gasket with the foil side up...

Страница 12: ...12 3 4 6 7 10 2 11 1 Note All screws are part no 1215 unless otherwise indicated FIGURE 12 LED X 2100 EXPLODED VIEW 5 8 9 TM 12 ...

Страница 13: ...ttom Center Lens Clear T02371 3 20W Halogen Stationary or alley Module S50849M 27W Halogen Stationary or alley Module S50850M 28W Incandescent Stationary or alley Module S50851M 4 28W Incandescent Arrowstik Module S50848M 5 Halogen Lower Light Head Filter Green T05170 Clear T05171 Red T05179 Blue T05173 Amber T05174 External D O T Strip Assembly S50838M 6 LED flashing light head single Red Blue Am...

Страница 14: ... power ground connection a Check power ground connections b Replace entire 360 module a Connect white wire to 12V source Follow the guide below for information on repair and troubleshooting LED MODULE TROUBLESHOOTING GUIDE Troubleshooting All LED X 2100 Lightbars are thoroughly tested prior to shipment However should you encounter a problem during installation or during the life of the product fol...

Страница 15: ...trol box a Check power and ground connections a Bad lamp or defective LED module b Defective wiring connection a Control box is damaged SOLUTION a Reconnect plug a Reconnect ground power a Replace lamp or LED module b Repair connection c Return to Code3 QUESTIONS Are the front panel LED indicators operating properly Yes No Are the front panel LED indicators functioning properly Yes No Note LED mod...

Страница 16: ...ing consequential indirect or special damages whether loss is due to negligence or breach of warranty CODE 3 INC MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY INCLUDING WITHOUT LIMITATION WARRANTIES OF FITNESS OR MERCHANTABILITY WITH RESPECT TO THIS PRODUCT PRODUCT RETURNS If a product must be returned for repair or replacement please contact our factory to obtain a Return Goods Authorization Number ...

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