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3

Unpacking & Pre-installation

Carefully remove the light bar and place it on a flat surface, taking care not to scratch the lenses or damage the cable coming out of
the bottom.  Examine the unit for transit damage, broken lamps, etc.  Report any damage to the carrier and keep the shipping carton.

Standard light bars are built to operate on 12 volt D.C.  negative ground (earth) vehicles.  If you have an electrical system other than
12 volt D.C. negative ground (earth), and have not ordered a specially wired light bar, contact the factory for instructions.

Test the unit before installation.  To test, touch the black wire to the ground (earth) and the other wires to +12 volts D.C., in
accordance with the instructions attached to the cable (an automotive battery is preferable for this test).  A battery charger may be
used, but please note that some electronic options (flashers, stingrays, etc.) may not operate normally when powered by a battery
charger.  If problems occur at this point, contact the factory.

Installation & Mounting

MOUNTING HARDWARE - 

All mounting hardware is packed in a small box inside the main carton.  Four standard kits are available:

(1) Hook-On Type, (1) Tow and Recovery and (2) Permanent Types.  These are discussed in detail later.  

Note:

 Hook-on mounting

for "gutterless" type vehicles will require a special hook for mounting.  Several special application hooks are available.  Contact the
factory for details.

Utilizing non-factory supplied screws and/or mounting brackets and/or the improper number
of screws may result in loss of warranty coverage on the equipment.

WARNING!

!

Mounting Bracket

Bottom of Lightbar

1/4-20 Carriage Bolt

5/16" Split Lockwasher

5/16" Trim Nut
(Do Not Overtighten)

Plastic Shim (if needed)

Rubber Foot

1/4" Acorn Nut

5/16" Cap Screw

5/16" Nut

FIGURE 1

Hook-on Mounting

Begin the installation by attaching the rubber feet to the mounting brackets using the black 1/4" carriage bolts and 1/4" nuts
provided.  See Figure 1. (Do not install shims at this time).   Place the light bar upside down on a table or other work surface,
being careful not to scratch the lenses.  Slide the 5/16" carriage bolts into the frame.  Secure the mounting brackets finger tight
so they support the weight of the light bar, but still are positionable.  Locate the vehicle on a level surface.  Place the light
bar on the roof of the vehicle.  Place a soft pad in the center of the roof to protect the paint.  The mounting brackets must be
placed so that  the rubber feet are resting on the curved section of the roof, see Figure 2.  This is the strongest part of the roof.
Once the light bar is centered, tighten the mounting bracket to the light bar.  Using a tape measure and a level, center
the light bar from side to side and locate a position on the roof where the light bar is level.

Gutter Hook

5/16-18 Carriage Bolt

Содержание LED X 2100

Страница 1: ...ent IMPORTANT Introduction 2 Unpacking Pre Installation 3 Installation Mounting 3 5 Wiring Instructions 5 6 Options Specifications 6 10 Maintenance 10 11 Parts List Replacement Parts Exploded View 12 13 Trouble Shooting 14 15 Warranty 16 CONTENTS For future reference record your lightbar s serial no here __________________________________________ LED X 2100 LIGHTBAR ...

Страница 2: ...he device operate correctly In use the vehicle operator should insure the projection of the warning signal is not blocked by vehicle components i e open trunks or compartment doors people vehicles or other obstructions This equipment is intended for use by authorized personnel only It is the user s responsibility to understand and obey all laws regarding emergency warning devices The user should c...

Страница 3: ...special hook for mounting Several special application hooks are available Contact the factory for details Utilizing non factory supplied screws and or mounting brackets and or the improper number of screws may result in loss of warranty coverage on the equipment WARNING Mounting Bracket Bottom of Lightbar 1 4 20 Carriage Bolt 5 16 Split Lockwasher 5 16 Trim Nut Do Not Overtighten Plastic Shim if n...

Страница 4: ...e frame loosen the 5 16 trim nut sightly Re Installation When moving a light bar from one vehicle to another we suggest that new rubber feet be used These are standard hardware items and can usually be found at any hardware store or can be ordered from the factory The special hooks are stainless steel and should be saved and reused Mounting kit parts are available to permit remounting on vehicles ...

Страница 5: ...hould be paid to the location and method of making electrical connections and splices to protect these points from corrosion and loss of conductivity Ground terminations should only be made to substantial chassis components preferably directly to the vehicle battery The user should install a fuse sized to approximately 125 of the maximum Amp capacity in the supply line to protect against short cir...

Страница 6: ...or the circumstances can cause motorists to fail to see the emergency vehicle and lead to serious personal injury or death Never use the DIM setting in a brightly lit area Use of the DIM setting may cause emergency lights to not comply with applicable emergency warning light standards Use caution when using the DIM setting to assure that motorists can clearly see the emergency vehicle WARNING For ...

Страница 7: ...ree optics and LED light engines along with a single integrated heatsink bracket The master circuit board rear position must always be powered for the slave front position to flash The master is always located in the rear position of the module The lightbar is wired to allow running only the rear facing LED on each module by removing power to the front facing slave module This gives a front cutoff...

Страница 8: ...and LEDX flash pattern can be changed by shorting the 2 pin header J1 as shown in Figure 7 momentarily then releasing Table 2 shows the available patterns and the order when stepping through patterns The module can be reset to Cycleflash by shorting the header for greater than 5 seconds and releasing The LC LED Modules flash patterns can be changed as described on page 9 Operating Specifications f...

Страница 9: ...ortion of the unit Note The white flash pattern selection wire must be protected from contact with the system ground to prevent inadvertent changes to the flash pattern This can be accom plished by sealing or capping the end of the wire Note Regardless of the location in the program in the flash pattern list the unit can be forced to steady burn by permanently electrically tying the white wire to ...

Страница 10: ...screwdriver to lift the lens Changing Rotating Reflector Lamps FIGURE 9 Remove the lens as outlined above Next inspect the lamp and refer to Figure 10 to replace the lamp Note Make sure lamp is cool before attempting to change it Also when installing a new lamp be sure not to touch the glass with fingers If contact is made clean the glass with a soft cloth after inspection Twist to Lift Lens Pry U...

Страница 11: ...o simply push in and turn counterclockwise to remove FIGURE 11 MR11 Style Assembly For MR11 style takedown or alley light assemblies refer to Figure 11 for lamp replacement Remove the lamp assembly by removing the appropriate fasteners remove fasteners sandwiching MR11 in bracket and remove lamp Replace the lamp and reassemble Caution Be sure to replace the heat shield gasket with the foil side up...

Страница 12: ...12 3 4 6 7 10 2 11 1 Note All screws are part no 1215 unless otherwise indicated FIGURE 12 LED X 2100 EXPLODED VIEW 5 8 9 TM 12 ...

Страница 13: ...ttom Center Lens Clear T02371 3 20W Halogen Stationary or alley Module S50849M 27W Halogen Stationary or alley Module S50850M 28W Incandescent Stationary or alley Module S50851M 4 28W Incandescent Arrowstik Module S50848M 5 Halogen Lower Light Head Filter Green T05170 Clear T05171 Red T05179 Blue T05173 Amber T05174 External D O T Strip Assembly S50838M 6 LED flashing light head single Red Blue Am...

Страница 14: ... power ground connection a Check power ground connections b Replace entire 360 module a Connect white wire to 12V source Follow the guide below for information on repair and troubleshooting LED MODULE TROUBLESHOOTING GUIDE Troubleshooting All LED X 2100 Lightbars are thoroughly tested prior to shipment However should you encounter a problem during installation or during the life of the product fol...

Страница 15: ...trol box a Check power and ground connections a Bad lamp or defective LED module b Defective wiring connection a Control box is damaged SOLUTION a Reconnect plug a Reconnect ground power a Replace lamp or LED module b Repair connection c Return to Code3 QUESTIONS Are the front panel LED indicators operating properly Yes No Are the front panel LED indicators functioning properly Yes No Note LED mod...

Страница 16: ...ing consequential indirect or special damages whether loss is due to negligence or breach of warranty CODE 3 INC MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY INCLUDING WITHOUT LIMITATION WARRANTIES OF FITNESS OR MERCHANTABILITY WITH RESPECT TO THIS PRODUCT PRODUCT RETURNS If a product must be returned for repair or replacement please contact our factory to obtain a Return Goods Authorization Number ...

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