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Important: Always read and follow the operating instructions.

• 9

Inflation

Tire inflation is performed in three steps: BEAD

SEAL, BEAD SEAT, and INFLATION. These steps are
explained in detail on page 12. Read the explanation of
each step and understand them thoroughly before pro-
ceeding.

Tire failure under pressure is hazardous.
This tire changer Will Not Restrain
Exploding Tires, rims or other related equip-
ment. Inspect tire and wheel carefully for
match, wear, damage, or defects before
mounting. Always use approved tire bead
lubricant during mounting and inflation.

The clip-on chuck allows the operator to
keep hands and entire body back from
inflating tire. The chuck must be an
open/freeflow style with all parts in proper
working order.

Check for proper inflation gauge operation.
Accurate pressure readings are important to
safe tire inflation. Refer to the Operating
Maintenance section of this manual for
instructions.

The inflation pedal, located at the center of the left

side of the machine, controls the flow of air through
the inflation hose, and has three positions.

Note:

The clip-on chuck on the end of the hose should

always be an open/freeflow style with all parts in
proper working order.

Position 1 - Tire Pressure –

With the inflation hose

attached to the tire valve and the pedal in this position,
the air gauge will register the air pressure in the tire.
Whenever your foot is removed from the pedal, it will
return to this position.

Position 2 - Tire Inflation –

This is the first activated

position. With the inflation hose attached to the tire
valve and the pedal in this position, line pressure is
allowed to flow through the valve system and into the
tire for inflation. Correct tire pressure is not indicated
on the gauge in this position.

Position 3 - Bead Sealing –

This is the second and

last activated position. With the inflation hose attached
to the tire valve and the pedal in this position, line pres-

sure is allowed to flow through the valve and to the air-
flate bead seal jets on the tabletop for bead sealing.

1.

If the rim has been clamped from the outside for

tire mounting, release the clamps, lift the tire, and
move the clamps to the center of the tabletop.

The inflation pedal, located at the center of the left

side of the machine, controls the flow of air through
the inflation hose.

Note the Pedal Positions

(See Diagram)

Use of bead sealing jets without a tire in
place can cause dirt and debris to be blown
into the air with enough force to injure
operator and/or bystander. Do not use the
bead sealing control position to inflate a
tire.

R.

This unit is equipped with a pressure limiter to

assist the operator with proper tire inflation. When the
inflation pedal is held in position 2, the pressure limiter
cycles the machine between position 2 (inflation) and
position 1 (at rest, no airflow to tire). This cycling helps
to prevent over inflation of the tire. Tires can still be
over inflated and explode with the use of this pressure
limiter if all of the instructions in this manual are not fol-
lowed completely. The pressure limiter will keep most
car and light truck tires from inflating beyond 60 PSI
(smaller tires may reach higher pressures). It is the
operator's responsibility to follow all instructions and to
control inflation pressure as specified in these instruc-
tions. Check the function of the pressure limiter regu-
larly and maintain it according to the instructions
provided in this manual for safe and proper operation.
Do not tamper with or attempt to adjust the pressure
limiter. Tires requiring inflation beyond 60 PSI should
be inflated in a safety cage.

CAUTION

CAUTION

CAUTION

DANGER

Tire

Inflation

Inflation Pedal Positions

Bead

Sealing

Tire

Pressure

Содержание Rim Clamp 9024

Страница 1: ...im Clamp Tire Changer For servicing single piece automotive and most light truck tire wheel assemblies Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions REA...

Страница 2: ...ii Important Always read and follow the operating instructions...

Страница 3: ...place of safe operating practices Always wear durable work clothing during tire service activity Loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect operat...

Страница 4: ...keep tire technicians safe By follow ing the basic principles of R I M technicians can avoid situations that can cause catastrophic accidents like tire explosions R I M stands for read inspect and mo...

Страница 5: ...ad Sealing 10 Bead Seating 10 Inflation 11 Stages of Inflation on a Conventional Tire and Rim 12 Mismatched Tires and Wheels 13 Performance Custom and Aluminum Wheels 14 18 Performance Tires Wheels De...

Страница 6: ...r horizontal and vertical slides Air Inflation Gauge Registers tire pressure when clip on chuck is attached to tire valve stem and inflation pedal is released Release Valve Allows the manual release o...

Страница 7: ...of rim to seal tire to rim and allow inflation Tower Tilt Pedal Two position pedal that moves tower forward or back Clamp Control Pedal Three position pedal that opens holds or closes rim clamps Bead...

Страница 8: ...tire completely to prolong the life of your machine 1 Deflate the tire completely by removing the valve core from the valve stem figure 1 Be cautious and do not smoke as a flammable gas could have be...

Страница 9: ...lamps out ward toggle pedal up Figure 5 Clamp Outside on Mag Wheels Figure 6 Outside Clamped with Tire Removed 6 Take time to experiment with the duckhead lock ing system figure 7 Figure 7 With Valve...

Страница 10: ...firmly on the tool to avoid possible tool disconnect Use the reversing feature to back out of jam ups A thrown tool can cause injury 10 Apply tire manufacturer s approved rubber lubri cant liberally t...

Страница 11: ...match exactly Consult the Tire Guide and or Rubber Manufacturer s Association for approved rim widths for tire sizes Never mount a damaged tire Never mount a tire on a rusty or damaged wheel Damaged t...

Страница 12: ...otate the tabletop until the valve stem on the wheel is 90 degrees ahead of the duckhead at the 3 o clock position Lift the upper bead of the tire up and over the rear of the duckhead With your hand o...

Страница 13: ...ion Position 3 Bead Sealing This is the second and last activated position With the inflation hose attached to the tire valve and the pedal in this position line pres sure is allowed to flow through t...

Страница 14: ...t with bead seal After bead seal is achieved remove the clip on chuck and reinstall the valve core Reattach the clip on chuck after core is installed Bead Seating NEVER exceed 40 PSI to seat beads whi...

Страница 15: ...l cease air flow at approximately 60 PSI On smaller volume tires the pressure may be higher 4 Release air pressure from tire by pressing the manual release valve button inflation hose must be attached...

Страница 16: ...oy wheels are very tight and can be difficult to bead seat Also note that asymmet rical hump and run flat tires are extremely difficult to bead seat Follow tire manufacturer s recommended procedure fo...

Страница 17: ...ire and wheel combinations can explode causing personal injury or death to operator and or bystanders DANGER Even Size Tires 14 0 15 0 16 0 17 0 etc Half Size Tires 14 5 15 5 16 5 17 5 etc Even Size W...

Страница 18: ...the rim These devices are expensive and should be serviced with care After deflating the tire loosen and remove the retaining nut and then tap lightly with a hammer to allow the valve sensor to fall...

Страница 19: ...control pedal Slowly move the clamps inward until they securely contact the outside edge of the rim Figure 31 Figure 31A Clamp Wheel Tire Removed for Clarity Figure 31B Outside Clamped with Tire Remov...

Страница 20: ...ad 14 Next raise the R H helper from the tire side wall and move to the stored position Next jog the machine rotation to start the upper bead removal fig ure 35 continue rotation until the upper bead...

Страница 21: ...wer Bead 22 Next position the rim for the best mounting by assuring the valve stem or sensor devices will not pre vent the upper bead from using the wheel s full drop center Typically valves or sensor...

Страница 22: ...isassembly STOP Avoid dam aging the other wheels Continue assembly only when problem is identified and cor rected Alloy Wheels Some manufacturers offer wheels with little or no drop center These are n...

Страница 23: ...e serrations with a wire brush once a month F Check the tire pressure gauge function daily and check the accuracy monthly Use a pressurized tire and a high quality stick type pressure gauge If necessa...

Страница 24: ...ed or by passed pressure limiter could cause an operator to acciden tally over pressurize a tire resulting in a tire explosion with severe injury or death to the operator or bystanders Always be sure...

Страница 25: ...service easier Always place safety poster and instructions near the unit Location Select a location using the drawings below The area should provide the operator with enough space to use the equipmen...

Страница 26: ...22 Important Always read and follow the operating instructions Notes...

Страница 27: ...Important Always read and follow the operating instructions 23 Notes...

Страница 28: ...tire on a rim inspect the rim for rust tough spots bent edges or cracks that could prevent the tire from seat ing right If you spot any of these problems don t mount the tire until the rim has been ch...

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