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8184377 02  01/07

© Copyright 2002 Hennessy Industries and COATS

All Rights Reserved

Printed in USA

FAILURE TO READ AND FOLLOW ALL WARN-
INGS AND INSTRUCTIONS IN THIS MANUAL
CAN LEAD TO SERIOUS PERSONAL INJURY OR
DEATH TO OPERATOR OR BYSTANDER.

THE OWNER IS RESPONSIBLE FOR MAINTAIN-
ING THE OPERATION INSTRUCTIONS AND
DECALS FOR OPERATOR REFERENCE. FOR
ADDITIONAL COPIES, CONTACT THE COATS

®

COMPANY, 1601 J.P. HENNESSY DRIVE,
LAVERGNE, TENNESSEE, 37086 - (800) 688-6359.

TIRE FAILURE UNDER PRESSURE IS HAZ-
ARDOUS! This tire changer Will Not Restrain
Exploding Tires, rims or other related equipment.

TIRES CAN EXPLODE, ESPECIALLY IF INFLATED
BEYOND SPECIFIED LIMITS. DO NOT EXCEED
TIRE MANUFACTURERS RECOMMENDED AIR
PRESSURE.

AN EXPLODING TIRE, RIM, OR BEAD SEATING
EQUIPMENT MAY PROPEL UPWARD AND OUT-
WARD WITH SUFFICIENT ENERGY TO CAUSE
SERIOUS INJURY OR DEATH TO OPERATOR
AND/OR BYSTANDERS.

DANGER

READ…

Mounting and inflating the
wrong size tire can get
you hurt. 

Read the size on

the tire and make sure it
matches the rim. Be espe-
cially careful about putting
a smaller tire on a larger
rim, such as a 16-inch tire
on a 16.5-inch rim.

Inflation of a mismatched
tire and rim can cause an
explosion.

INSPECT…

Before you put any tire on
a rim, 

inspect the rim for

rust, tough spots, bent
edges, or cracks that could
prevent the tire from seat-
ing right. If you spot any of
these problems, don’t
mount the tire until the rim
has been checked by your
shop foreman.

Inspect the tire for bead
damage.

MOUNT…

Once you’ve made sure the tire is OK
and the right size and the rim is OK,
mount the tire safely. NEVER, ever
lean over the tire when you’re inflating
it. If a tire does explode, it will go
straight up. You don’t want to be over
the tire if that happens. Also, never
over-inflate the tire, even if the bead
doesn’t seat. Never inflate over 40 PSI.
If the tire hasn’t seated, something is
wrong. Deflate the tire and check it
and the rim again. If it doesn’t work the
second time, try another tire.

1. Damaged Bead

or Beads.

2. Rusty Wheels.

(particularly in the
bead seat area)

3. Bent or

Cracked
Wheels.

4 A. Mismatched.

(A mis-match of a 16-
inch tire to a 16.5-inch
rim causing an explo-
sion)

4 B. Mismatched.

(16.5-inch tire on a
16-inch rim)

5. Walk-In Tire

and Rim.

6. Back Injuries.

7. Hand or Finger

Injuries.

(Hands or fingers too
close to inflating tire
or bead seats which
may cause injury.)

8. Standing Clear.

(Never put any part of
your body over the
tire changer during
inflation.)

9. Beads will not

Seat at 40 PSI.

10. Improper

Inflation.

Remember R.I.M. 

(Read, Inspect, Mount)

for every tire.

BE CAREFUL OF THESE SITUATIONS:

O

NE 

W

ORD 

F

OR 

S

AFETY

R.I.M.

READ INSPECT MOUNT

Содержание Rim Clamp 9024

Страница 1: ...im Clamp Tire Changer For servicing single piece automotive and most light truck tire wheel assemblies Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions REA...

Страница 2: ...ii Important Always read and follow the operating instructions...

Страница 3: ...place of safe operating practices Always wear durable work clothing during tire service activity Loose fitting clothing should be avoided Tight fitting leather gloves are recommended to protect operat...

Страница 4: ...keep tire technicians safe By follow ing the basic principles of R I M technicians can avoid situations that can cause catastrophic accidents like tire explosions R I M stands for read inspect and mo...

Страница 5: ...ad Sealing 10 Bead Seating 10 Inflation 11 Stages of Inflation on a Conventional Tire and Rim 12 Mismatched Tires and Wheels 13 Performance Custom and Aluminum Wheels 14 18 Performance Tires Wheels De...

Страница 6: ...r horizontal and vertical slides Air Inflation Gauge Registers tire pressure when clip on chuck is attached to tire valve stem and inflation pedal is released Release Valve Allows the manual release o...

Страница 7: ...of rim to seal tire to rim and allow inflation Tower Tilt Pedal Two position pedal that moves tower forward or back Clamp Control Pedal Three position pedal that opens holds or closes rim clamps Bead...

Страница 8: ...tire completely to prolong the life of your machine 1 Deflate the tire completely by removing the valve core from the valve stem figure 1 Be cautious and do not smoke as a flammable gas could have be...

Страница 9: ...lamps out ward toggle pedal up Figure 5 Clamp Outside on Mag Wheels Figure 6 Outside Clamped with Tire Removed 6 Take time to experiment with the duckhead lock ing system figure 7 Figure 7 With Valve...

Страница 10: ...firmly on the tool to avoid possible tool disconnect Use the reversing feature to back out of jam ups A thrown tool can cause injury 10 Apply tire manufacturer s approved rubber lubri cant liberally t...

Страница 11: ...match exactly Consult the Tire Guide and or Rubber Manufacturer s Association for approved rim widths for tire sizes Never mount a damaged tire Never mount a tire on a rusty or damaged wheel Damaged t...

Страница 12: ...otate the tabletop until the valve stem on the wheel is 90 degrees ahead of the duckhead at the 3 o clock position Lift the upper bead of the tire up and over the rear of the duckhead With your hand o...

Страница 13: ...ion Position 3 Bead Sealing This is the second and last activated position With the inflation hose attached to the tire valve and the pedal in this position line pres sure is allowed to flow through t...

Страница 14: ...t with bead seal After bead seal is achieved remove the clip on chuck and reinstall the valve core Reattach the clip on chuck after core is installed Bead Seating NEVER exceed 40 PSI to seat beads whi...

Страница 15: ...l cease air flow at approximately 60 PSI On smaller volume tires the pressure may be higher 4 Release air pressure from tire by pressing the manual release valve button inflation hose must be attached...

Страница 16: ...oy wheels are very tight and can be difficult to bead seat Also note that asymmet rical hump and run flat tires are extremely difficult to bead seat Follow tire manufacturer s recommended procedure fo...

Страница 17: ...ire and wheel combinations can explode causing personal injury or death to operator and or bystanders DANGER Even Size Tires 14 0 15 0 16 0 17 0 etc Half Size Tires 14 5 15 5 16 5 17 5 etc Even Size W...

Страница 18: ...the rim These devices are expensive and should be serviced with care After deflating the tire loosen and remove the retaining nut and then tap lightly with a hammer to allow the valve sensor to fall...

Страница 19: ...control pedal Slowly move the clamps inward until they securely contact the outside edge of the rim Figure 31 Figure 31A Clamp Wheel Tire Removed for Clarity Figure 31B Outside Clamped with Tire Remov...

Страница 20: ...ad 14 Next raise the R H helper from the tire side wall and move to the stored position Next jog the machine rotation to start the upper bead removal fig ure 35 continue rotation until the upper bead...

Страница 21: ...wer Bead 22 Next position the rim for the best mounting by assuring the valve stem or sensor devices will not pre vent the upper bead from using the wheel s full drop center Typically valves or sensor...

Страница 22: ...isassembly STOP Avoid dam aging the other wheels Continue assembly only when problem is identified and cor rected Alloy Wheels Some manufacturers offer wheels with little or no drop center These are n...

Страница 23: ...e serrations with a wire brush once a month F Check the tire pressure gauge function daily and check the accuracy monthly Use a pressurized tire and a high quality stick type pressure gauge If necessa...

Страница 24: ...ed or by passed pressure limiter could cause an operator to acciden tally over pressurize a tire resulting in a tire explosion with severe injury or death to the operator or bystanders Always be sure...

Страница 25: ...service easier Always place safety poster and instructions near the unit Location Select a location using the drawings below The area should provide the operator with enough space to use the equipmen...

Страница 26: ...22 Important Always read and follow the operating instructions Notes...

Страница 27: ...Important Always read and follow the operating instructions 23 Notes...

Страница 28: ...tire on a rim inspect the rim for rust tough spots bent edges or cracks that could prevent the tire from seat ing right If you spot any of these problems don t mount the tire until the rim has been ch...

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