CMCO Yale CPA ATEX 100-3 Скачать руководство пользователя страница 4

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Pneumatic chain hoist CPA ATEX

Units for operation in areas with potentially explosive gas/air or 
steam/air atmospheres or explosive mist

In areas subject to explosion hazards from fl ammable gases or liquids, 
the ignition temperature (the lowest temperature of a hot surface) must 
not be exceeded. In exceptional cases, the surface temperature must not 
exceed 80% of the ignition temperature of the gas in degrees Celsius (°C).

Units for operation in dust/air atmospheres

In areas likely to carry explosive infl ammable dust, the surface tem-
perature must not exceed ⅔

   of the dust/air mixture minimum ignition 

point in degrees Celsius (°C). Temperatures of surfaces, which can be 
subject to dangerous deposits of ignitable dusts, must be one safety 
margin lower than the minimum ignition temperature of the layer which 
can possibly be generated by the respective dust. This requires a safety 
margin of 75 K between the minimum ignition point of a dust layer and 
the surface temperature of the unit. If the dust layer exceeds a thickness 
of 5 mm, larger safety margins are required.
The relevant key data of dust can be accessed via the GESTIS-STAUB-EX 
database at www.dguv.de or taken from the HVBG/BIA report 12/97 
“Combustion and explosion characteristics of dust” and be converted:

Starch/milk powder/gelatine
Ignition temperature 390 °C x ⅔ = 260 °C max. permissible 
surface temperature

Wood/grinding dust
Ignition temperature 290 °C - 75 °C = 215 °C max. permissible 
surface temperature

Classifi cation of the units

All important information for classifi cation of the CPA series can be 
found in tables 4 and 5 on page 18 for the intended use in general 
industrial applications.

The documents have been checked by a notifi ed body (0035) and 
deposited at TÜV Rheinland Industrie Service GmbH,
Haumannplatz 4, D-45130 Essen.

EXPLOSION GROUPS AND TEMPERATURE CLASSES OF SOME GASES AND VAPOURS (SELECTION)

Explosion group

Temperature class

T1

T2

T3

T4

T5

T6

Ignition temperature range of mixtures

> 450 °C

 > 300 

 450 °C

 > 200 

 300 °C

Permissible surface temperature of the equipment

450 °C

300 °C

200 °C

135 °C

100 °C

85 °C

IIA

Acetone

Ethyl alcohol

Gasoline (general)

Acetaldehyde

Ammonia

i-Amyl acetate

Diesel fuels

Benzene (pure)

n-Butane

Jet fuels

Acetic acid

n-Butyl alcohol

Heating oil DIN 51603

Ethane

Cyclohexane

n-Hexane

Ethyl acetate

Acetic acid

Ethyl chloride

anhydrite

Carbon monoxide

Methane

Methanol

Methylene chloride

Naphthalene

Phenol

Propane

Toluene

IIB

Coal gas

Ethylene

Ethylene oxide

Ethylene glycol

Hydrogen sulphide

Ethyl ether

IIC

Hydrogen

Acetylene

Carbon disulphide

Fig. 2

Содержание Yale CPA ATEX 100-3

Страница 1: ...ATEX Load carrying capacity 2 000kg 10 000kg COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 49 0 202 69359 0 Fax 49 0 20...

Страница 2: ...ATEX 30 6 3 000 1 6 0 9 9 13 0 3 2 121 184 188 199 CPA ATEX 40 4 4 000 2 3 7 5 0 5 5 2 6 140 202 206 218 CPA ATEX 50 3 5 000 2 3 4 5 0 6 0 3 0 140 202 206 218 CPA ATEX 60 3 6 000 2 3 0 5 0 6 5 3 2 140...

Страница 3: ...without dust layer and without safety factors This refers to 100 loading cycles 1 cycle includes one lifting lowering operation over a distance of 0 5m with rated load without disruption The temperat...

Страница 4: ...from the HVBG BIA report 12 97 Combustion and explosion characteristics of dust and be converted Starch milk powder gelatine Ignition temperature 390 C x 260 C max permissible surface temperature Woo...

Страница 5: ...r friction sparks during handling the corresponding trolleys are equipped with hand chains made of stainless steel and the load hooks and top hooks are copper plated Trolleys are equipped with bronze...

Страница 6: ...between both hooks The load chain must not be used as a chain sling Fig 7 Do not knot or shorten the load chain by using bolts screws screwdriv ers or other devices Fig 8 Load chains that are integra...

Страница 7: ...ure B between the shoulders of the round nuts item 5 on the threaded beams item 1 Ensure that the 4 holes in the roundnuts face towards the outside The distance B between the shoulders of the round nu...

Страница 8: ...all washers 3mm and 1 large washer 3mm between the side plate and the crown nut Tip For easier mounting screw one side plate tightly Pay attention to the desired position of the drive side The other s...

Страница 9: ...tention to the ow volume and the integration should take place at a distance of less than 5m from the pneumatic chain hoist Re lling is possible under operation without having to switch o the air cabl...

Страница 10: ...iately trained specialist personnel The inspections have to be initiated by the operating company Inspection by a crane expert If the lifting device is used as a crane it has to be inspected and ap pr...

Страница 11: ...t corresponds to the FEM Group 1Am or 1Bm in accordance with FEM 9 511 This results in a theoreti cal service lifetime of 800 or 400 operating hours under full load This is equivalent to 10 years unde...

Страница 12: ...s of the chain links placed on top of the load chain point Replacing the load chain 1 strand design 1 Dismantling the bottom block Remove the locking ring with suitable pliers Then disconnect the pipe...

Страница 13: ...he hoist and re thread it correctly In some cases it may be necessary to remove the last chain link 8 Before the initial operation lubricate the load chain and test all hoist functions under no load c...

Страница 14: ...oil should be changed every 5 years however after 400 hours of operation at the latest oil volume ca 0 3 Litre Attention The compressed air supply must be shut o during the oil change To replace the...

Страница 15: ...also be replaced with the lamellae O Ring The main wear parts include the brake disk item 44 The thickness of the brake lining must be regularly checked as wear of the lining a ects the retention forc...

Страница 16: ...ings item 8 and item 23 must point to the rotor centre Before inserting the lamellae item 17 clean the rotor slots of oil and resin residues The new lamellae should easily fall into the slots The ball...

Страница 17: ...in oil for 1 hour before installation Inserted with Loctite 243 5900 6000 N Cup spring Tension Secu re with Loctit e 243 after tensio n adjus tmen t of the comp lete lifting devic e is nishe d 0 3 kg...

Страница 18: ...rrect operation BASIC MEDIUM HIGH II 3 GD c IIB T4 II 2 GD c IIA T4 II 2 GD c IIB T4 II 2 GD c IIC T4 Lastkette galvanisch verzinkt Load chain galvanic zinc plated X X Edelstahl Lastkette Stainless st...

Страница 19: ...t Serial number Serial numbers for each device will be archived Relevant EC Directives EC Machinery Directive 2006 42 EC ATEX Directive 94 9 EC Standards applied ISO 12100 2010 EN 349 1993 A1 2008 EN...

Страница 20: ...gf higkeit 2 000 10 000kg Maschinentyp Druckluftkettenzug Seriennummer Seriennummern f r die einzelnen Ger te werden archiviert Einschl gige EG Richtlinien EG Richtlinie Maschinen 2006 42 EG ATEX Rich...

Страница 21: ...rk Square 34 Zeiss Rd Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Bo...

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