background image

To avoid these low voltage problems, the hoist must be con-
nected to an electrical power supply system that complies
with the National Electrical Code and applicable local codes.
This system must also be rated for a minimum of 20 amps
and it must have #14 AWG or larger wiring, a disconnecting
means, overcurrent protection (slow blow fuses or inverse-time
type circuit breakers) and provisions for grounding the hoist.

Low voltage can also be caused by using an undersize
extension cord to supply power to the hoist. The following
chart should be used to determine the size wires in the
extension cord in order to minimize the voltage drop between
the power source and the hoist.

LENGTH OF

SINGLE-PHASE

THREE-PHASE

EXTENSION 

HOISTS

HOISTS

CORD

MIN. WIRE SIZE

MIN. WIRE SIZE

Up to 50 feet

#14 AWG

#16 AWG

80 feet

#12 AWG

#16 AWG

120 feet

#10 AWG

#14 AWG

Remember, operation with low voltage can void the CM
repair/replacement policy. When in doubt about any of the
electrical requirements, consult a qualified electrician.

Note: Always disconnect the power from the power
supply system and lockout/tagout disconnecting
means before servicing the hoist.

Checking for Twist in Load Chain
Models WE, WH and WR

The best way to check for this condition is to run the lower
hook, without a load, up to within about 2” of hoist. If the
dead-end of the chain has been properly installed, a twist
can occur only if the lower hook block has been capsized
between the strands of chain. Reverse capsize to remove
twist.

L

L

!!

WARNING

Failure to properly ground the hoist presents the danger of
electric shock.

TO AVOID INJURY:

Permanently ground the hoist as instructed in this manual.

L

L

!!

WARNING

Failure to provide a proper power supply system for the hoist
may cause hoist damage and offers the potential for a fire.

TO AVOID INJURY:

Provide the hoist with a 20 amp. minimum, overcurrent pro-
tected power supply system per the National Electrical Code
and applicable local codes as instructed in this manual.

OPERATING INSTRUCTIONS

GENERAL

The hoist is equipped with a Protector™ that is designed to
allow the intermediate gear to slip on an excessive overload.
An overload is indicated when the hoist will not raise the
load. Also, some clutching noise may be heard if the hoist is
loaded beyond rated capacity. Should this occur, immediate-
ly release the up 

control to stop the operation of the hoist.

At this point, the load should be reduced to the rated hoist
capacity or the hoist should be replaced with one of the
proper capacity. When the excessive load is removed, nor-
mal hoist operation is automatically restored.

CAUTION: The Protector™ is susceptible to over-
heating and wear when slipped for extended peri-
ods. Under no circumstance should the clutch be
allowed to slip for more than a few seconds.

Due to the above, the hoist is not recommended for use in
any application where there is a possibility of adding to an
already suspended load to the point of overload. This
includes dumbwaiter installation (refer to limitations dis-
cussed in Safety Precautions on Page ii), containers that are
loaded in mid-air, etc. Also, if the hoist is used at unusual
extremes of ambient temperatures, above 150°F. or below
15°F., changes in lubricant properties may permit the hoist to
raise larger loads than under normal operating conditions
and present possibility of damage or injury.

O

On

n  s

siin

ng

glle

e  p

ph

ha

as

se

e  u

un

niitts

s,,  iitt  iis

s  n

ne

ec

ce

es

ss

sa

arry

y  tto

o  s

stto

op

p  tth

he

e  h

ho

oiis

stt  b

be

effo

orre

e

c

ch

ha

an

ng

giin

ng

g  d

diirre

ec

cttiio

on

n..  T

Th

he

erre

effo

orre

e,,  w

wh

he

en

n  llo

ow

we

erriin

ng

g  a

a  llo

oa

ad

d,,  tth

he

e

rro

oc

ck

ke

err  iin

n  tth

he

e  c

co

on

nttrro

oll  s

stta

attiio

on

n  m

mu

us

stt  b

be

e  rre

elle

ea

as

se

ed

d  m

mo

om

me

en

ntta

arriilly

y

b

be

effo

orre

e  tth

he

e  u

up

p

c

co

on

nttrro

oll  iis

s  d

de

ep

prre

es

ss

se

ed

d  tto

o  rra

aiis

se

e  tth

he

e  llo

oa

ad

d..  IIff  tth

hiis

s

iis

s  n

no

ott  d

do

on

ne

e,,  tth

he

e  h

ho

oiis

stt  w

wiillll  c

co

on

nttiin

nu

ue

e  tto

o  o

op

pe

erra

atte

e  iin

n  tth

he

e  d

do

ow

wn

n

d

diirre

ec

cttiio

on

n  w

wh

hiille

e  tth

he

e  u

up

p

c

co

on

nttrro

oll  iis

s  d

de

ep

prre

es

ss

se

ed

d,,  a

an

nd

d  iitt  w

wiillll  c

co

on

n--

ttiin

nu

ue

e  tto

o  llo

ow

we

err  tth

he

e  llo

oa

ad

d  u

un

nttiill  tth

he

e  c

co

on

nttrro

oll  rro

oc

ck

ke

err  iis

s  rre

elle

ea

as

se

ed

d..  A

As

s

a

a  rre

es

su

ulltt,,  o

on

n  tth

he

e  s

siin

ng

glle

e  p

ph

ha

as

se

e  u

un

niitts

s,,  tth

he

e  d

diirre

ec

cttiio

on

n  m

mu

us

stt  n

no

ott  b

be

e

rre

ev

ve

errs

se

ed

d  q

qu

uiic

ck

klly

y  ((p

pllu

ug

g  rre

ev

ve

errs

se

ed

d))..

There are no electrical switches to stop the operation of the
hoist at the upper and lower limits of the lift. As a result, it is
necessary to release the rocker in the control station to stop
the hoist before the hook block or loose end block contacts
the bottom of the hoist frame. If the hook block or loose end
block contacts the hoist frame, the Protector™ will function to
stop the hoisting or lowering operation and protect the hoist
components from damage. However, continued, prolonged
or repeated slipping of the Protector™ will damage the
Protector™ and cause overheating of the internal hoist com-
ponents.

HOIST

1. Before picking up a load, check to see that the hoist is

directly overhead.

2.

WHEN APPLYING A LOAD, IT SHOULD BE DIRECTLY
UNDER HOIST OR TROLLEY. AVOID OFF CENTER
LOADING OF ANY KIND.

3. Take up a slack load chain carefully and start load easily

to avoid shock and jerking of hoist load chain. If there is
any evidence of overloading, immediately lower the load
and remove the excess load.

4.

DO NOT

allow the load to swing or twist while hoisting.

5.

DO NOT

allow the load to bear against the hook latch.

±

±

±

8

W

WA

AR

RN

NIIN

NG

G

Working in or near exposed energized electrical equipment 
presents the danger of electrical shock.

T

TO

O  A

AV

VO

OIID

D  IIN

NJ

JU

UR

RY

Y

Disconnect power and lockout/tagout disconnecting means
before removing cover or servicing this equipment.

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Содержание Valustar 2401

Страница 1: ...commendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the equipment as directed in the manual may cause injury Befor...

Страница 2: ...0 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 1072 440 239 7000 or 800 362 4601 Fax 440 239 7010 PENNSYLVANIA AMICK ASSOCIATES INC 11 Sycamo...

Страница 3: ...oad chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chains 17 NOT operate beyond the limits of the load chain tra...

Страница 4: ...ST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do not remove or obscure operational warning notices 5 MAIN...

Страница 5: ...or Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 Hoist with Motor Driven Trolley 9 Safety Procedures 9 INSP...

Страница 6: ...repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to the...

Страница 7: ...ed separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the slack chain and it is sup plied complete with mounting ha...

Страница 8: ...t is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do not remove this plastic tie until the chain is secured 3 On...

Страница 9: ...5 Figure 6 Load Chain Attachment For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com...

Страница 10: ...VOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washers for that flange width Figure 8 Attaching Hoist to Troll...

Страница 11: ...L MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power Low Voltage are Noisy hoist operations due to brake and o...

Страница 12: ...ussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient temperatures above 150 F or below 15 F changes in lubricant pr...

Страница 13: ...D INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load chain carefully and start load easily to avoid shock and je...

Страница 14: ...y seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists replace the self locking nuts in the frame e External evidenc...

Страница 15: ...een links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced if beyond serviceable limits To determine if load chain s...

Страница 16: ...sposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applica ble local state and fed...

Страница 17: ...Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch connections and actuating bar and contact for sticking or dam...

Страница 18: ...E 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to T2 3 8 T3 to T4 3 8 WF WH 230 460 1 2 1 8 90 1 to 4 7 8...

Страница 19: ...nit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB WE WF WH THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS...

Страница 20: ...acer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not exceed 3000 pounds FASTENERS Models WE WB WF and WH tighten mo...

Страница 21: ...ink of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power supply and operate hoist in the down direction until approxi...

Страница 22: ...on Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replaced If the protector prevents lifting a load of 125 of rate...

Страница 23: ...er Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 4 Order 982699 Screw and 940802 Lockwasher Order 982682 Screw and 940830 Lockwasher 624 120 Liftwheel Bearing Gea...

Страница 24: ...2 23465903C 23465603C 624 163 Chain Stop Screw 2 982517 624 164 Chain Stop Lockwasher 2 10095701 624 165 Chain Stop Nut 2 982514 624 166 Stop Block 1 1 24785 24786 624 167 Alignment Pin 4 2 82354 823...

Страница 25: ...5 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 221 Power Cord 115 1 60 230 460 3 60 1 1 24106 24107 24119...

Страница 26: ...packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND VOLTAGES Key No Part Name No Req d WB WE WF WH WJ WL WR 115 1 60 230 46...

Страница 27: ...Figure 17 Valustar Electric Chain Hoist Exploded View 624 166 624 165 624 162 624 164 624 163 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcra...

Страница 28: ...Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982386 3 4 long 1 1 982433 1 1 2 long 1 1 987209 624 412 Ver...

Страница 29: ...maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified without compli ance with such law ins...

Отзывы: