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13

A.

No voltage at hoist – main line or branch circuit switch open; branch line fuse
blown or circuit breaker tripped.

B.

Phase failure (single-phasing, three-phase unit only) – open circuit, grounded or
faulty connection in one line of supply system, hoist wiring, reversing contactor,
motor leads or windings.

C. Open control circuit – open or shorted winding in transformer or reversing

contactor coil; loose connection or broken wire in circuit; mechanical binding in
contactor; control station contacts not closing or opening

D. Wrong voltage or frequency.
E.

Low voltage.

F.

Brake not releasing – open or shorted coil winding; armature binding.

G. Excessive load.

A.

Close switch, replace fuse or reset breaker.

B.

Correct power supply system. Check for electrical continuity and repair or replace
defective part.

C. Check electrical continuity and repair or replace defective part.

D. Use the voltage and frequency indicated on hoist identification label.
E.

Correct low voltage condition as described on page 7.

F.

Check electrical continuity and connections. Check that correct coil has been
installed. The coil for three phase dual voltage unit operates at 230 volts when the
hoist is connected for either 230 volt or 460 volt operation. Check brake adjust-
ment (page 12).

G. Reduce load to the capacity limit of hoist as indicated on the hoist identification

label.

1.

Hook does not respond to control station.

A.

Wiring connections reversed at the control station.

B.

Failure of the motor cut-out switch to effect dynamic braking at time of reversal
(single-phase units only).

C. Phase reversal (three-phase units only).

A.

Use wiring diagram and check wiring connections.

B.

Check connections to switch. Replace damaged switch or faulty capacitor.

C. Refer to installation instructions page 7.

2.

Hook moves in wrong direction.

A.

Excessive load.

B.

Open hoisting circuit – open or shorted winding in reversing contactor coil; loose
connection or broken wire in circuit; control station contacts are not making.

C. Motor cut-out device not operating. (single-phase units only).

D. Phase failure (three-phase units only).

A.

See item 1G.

B.

Check electrical continuity and repair or replace defective part.

C. Check the switch connections and actuating bar and contact for sticking or dam-

age. Check centrifugal mechanism for loose or damaged components. Replace
defective parts.

D. See item 1B.

3.

Hook lowers but will not raise.

A.

Open lowering circuit – open or shorted winding in reversing contactor coil; loose
connections or broken wire in circuit; control station contacts not making.

B.

Motor cut-out switch not operating (single-phase units only).

A.

Check electrical continuity and repair or replace defective part.

B.

See item 3C.

4.

Hook raises but will not lower.

A.

Phase failure (three-phase units only).

A.

See item 1B.

5.

Hook lowers when hoisting control is operated.

A.

Excessive load.

B.

Low voltage.

C. Phase failure or unbalanced current in phases (three-phase units only).
D. Brake dragging.

A.

See item 1G.

B.

Correct low voltage condition as described on page 7.

C. See item 1B.
D. Check brake adjustment as described on page 12.

7.

Hoist operates sluggishly.

A.

Excessive load.

B.

Low voltage.

C

Extreme external heat.

D. Frequent starting or reversing.

E.

Phase failure or unbalanced current in the phases (three-phase units only).

F.

Brake dragging.

G. Motor cut-out device not opening start winding circuit (single-phase units only).

A.

See item 1G.

B.

Correct low voltage condition as described on page 7.

C. Above an ambient temperature of 104°F (40°C), the frequency of hoist operation

must be limited to avoid overheating the motor. Special provisions should be made
to ventilate the space or shield the hoist from radiant heat.

D  Avoid excessive inching, jogging or reversing. This type of operation drastically

shortens the motor and contactor life and causes excessive brake wear.

E.

See item 1B.

F.

Check brake adjustment as described on page 12.

G. See Item 3C.

8.

Motor overheats.

A.

Shaft not rotating.

A.

Check for damaged gears.

9.

Hook fails to stop either or both.

––– Probable Cause –––

––– Remedy–––

TROUBLE SHOOTING

A.

Brake slipping.

B.

Excessive load.

A.

Check brake adjustment as described on page 12.

B.

See item 1G.

6.

Hook does not stop promptly.

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Содержание Valustar 2401

Страница 1: ...commendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the equipment as directed in the manual may cause injury Befor...

Страница 2: ...0 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 1072 440 239 7000 or 800 362 4601 Fax 440 239 7010 PENNSYLVANIA AMICK ASSOCIATES INC 11 Sycamo...

Страница 3: ...oad chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chains 17 NOT operate beyond the limits of the load chain tra...

Страница 4: ...ST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do not remove or obscure operational warning notices 5 MAIN...

Страница 5: ...or Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 Hoist with Motor Driven Trolley 9 Safety Procedures 9 INSP...

Страница 6: ...repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to the...

Страница 7: ...ed separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the slack chain and it is sup plied complete with mounting ha...

Страница 8: ...t is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do not remove this plastic tie until the chain is secured 3 On...

Страница 9: ...5 Figure 6 Load Chain Attachment For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com...

Страница 10: ...VOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washers for that flange width Figure 8 Attaching Hoist to Troll...

Страница 11: ...L MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power Low Voltage are Noisy hoist operations due to brake and o...

Страница 12: ...ussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient temperatures above 150 F or below 15 F changes in lubricant pr...

Страница 13: ...D INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load chain carefully and start load easily to avoid shock and je...

Страница 14: ...y seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists replace the self locking nuts in the frame e External evidenc...

Страница 15: ...een links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced if beyond serviceable limits To determine if load chain s...

Страница 16: ...sposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applica ble local state and fed...

Страница 17: ...Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch connections and actuating bar and contact for sticking or dam...

Страница 18: ...E 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to T2 3 8 T3 to T4 3 8 WF WH 230 460 1 2 1 8 90 1 to 4 7 8...

Страница 19: ...nit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB WE WF WH THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS...

Страница 20: ...acer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not exceed 3000 pounds FASTENERS Models WE WB WF and WH tighten mo...

Страница 21: ...ink of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power supply and operate hoist in the down direction until approxi...

Страница 22: ...on Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replaced If the protector prevents lifting a load of 125 of rate...

Страница 23: ...er Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 4 Order 982699 Screw and 940802 Lockwasher Order 982682 Screw and 940830 Lockwasher 624 120 Liftwheel Bearing Gea...

Страница 24: ...2 23465903C 23465603C 624 163 Chain Stop Screw 2 982517 624 164 Chain Stop Lockwasher 2 10095701 624 165 Chain Stop Nut 2 982514 624 166 Stop Block 1 1 24785 24786 624 167 Alignment Pin 4 2 82354 823...

Страница 25: ...5 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 221 Power Cord 115 1 60 230 460 3 60 1 1 24106 24107 24119...

Страница 26: ...packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND VOLTAGES Key No Part Name No Req d WB WE WF WH WJ WL WR 115 1 60 230 46...

Страница 27: ...Figure 17 Valustar Electric Chain Hoist Exploded View 624 166 624 165 624 162 624 164 624 163 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcra...

Страница 28: ...Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982386 3 4 long 1 1 982433 1 1 2 long 1 1 987209 624 412 Ver...

Страница 29: ...maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified without compli ance with such law ins...

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