Club Car Precedent 2004, Техническое обслуживание и сервис

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MOTOR Reconditioning the Motor
2004 Precedent IQ System Golf Car Maintenance and Service Manual Page 15-9
15
BEARING REMOVAL
1. Place the wedge attachment tool (CCI P/N 1012812) between the bearing (15) and the armature (17)
(Figure 15-10, Page 15-8) . Make sure the wedge attachment tool is supporting the inner race of the
bearing. If a press is not available, secure a bearing puller (CCI P/N 1012811) to the bearing and pull the
bearing off of the end of the armature shaft. Support the shaft so it will not drop when the bearing is
removed
(Figure 15-11, Page 15-11) . Discard the bearing and speed sensor magnet. See following
NOTE.
NOTE: The speed sensor magnet will be pressed off by the bearing when the bearing is removed.
BEARING INSTALLATION
1. Press a new bearing (15) onto the armature (Figure 15-10, Page 15-8) . Use an arbor press that exerts
pressure on the inner race only. See following NOTE .
NOTE: Make sure the bearing retainer (16) is positioned on the armature shaft before the bearing is
pressed onto the armature
(Figure 15-10, Page 15-8) .
An arbor with an outside diameter of less than 5/8 inch (16 mm) should be used to press the bear-
ing onto the armature.
2. Install the speed sensor magnet. See Speed Sensor Magnet Installation on page 15-9.
SPEED SENSOR MAGNET INSPECTION
Inspect the speed sensor magnet (18) for rust, wear, and cracks (Figure 15-10, Page 15-8) . Replace the
magnet if necessary.
SPEED SENSOR MAGNET REMOVAL
1. To remove the speed sensor magnet (18), remove the motor bearing (Figure 15-10, Page 15-8) . See
Bearing Removal on page 15-9.
SPEED SENSOR MAGNET INSTALLATION
1. Using a solid bearing driver with a diameter of no less than 1 inch (2.54 cm), press the motor speed sen-
sor magnet (18) onto the shaft until the magnet hub is flush with the armature shaft.
RECONDITIONING THE MOTOR
See General Warnings, Section 1, Page 1-1.
Motor reconditioning must be performed by a qualified motor repair technician. The use of proper tools and
procedures is absolutely essential for successful motor reconditioning.