P/N: 16328, Rev. 7
Page 19
Long Keyways
To cut in-line keyways:
1. Secure the shaft so it will not rotate. V-blocks may be used to hold long shafts. Secure the shaft
to the V-blocks with “C” clamps.
2. Mount the key mill to the shaft as described in “Machine setup”.
3. Carefully level the key mill on top of the shaft. A level can be placed on the machined upper
surface of the base to check the key mill.
4. Cut the keyway as described in “Operation”.
5. Reposition the machine along the shaft.
6. Again, carefully level the key mill on top of the shaft. If the machine is accurately leveled each
time, the keyways will be in line.
Rotated Keyways
To cut keyways 90 degrees apart:
1. Set up the key mill as described in “Machine setup”. Be sure the machine is level. Cut the first
keyway.
2. Reposition the machine on the side of the shaft. Place a level on the side of the base to verify that
the machine is 90 degrees to the first keyway. Cut the second keyway.
To cut keyways 120
degrees apart:
3. Set up the machine as described in “Machine setup”. Be sure the machine is level. Cut the first
keyway.
4. With angle blocks, position the machine 120 degrees from the first keyway. Cut the keyway.
5. With angle blocks, again position the machine 120 degrees from the first keyway. Cut the third
keyway.
To cut keyways 180 degrees apart:
1. Set up the key mill on the side of the shaft. Place a level on the side of the base to be sure the
machine is flat on its side. Cut the first keyway.
2. Position the machine on the other side of the shaft. Place a level on the side of the base to be
sure the machine is again flat on its side. Cut the other keyway.
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