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Cleveland Range equipment requires little preventative maintenance.  We do however provide the following

chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

INSPECTION AND MAINTENANCE CHECK LIST

The following check should be completed every six months or more frequently if unit is in a high volume

facility.

WARNING

: It is imperative that damaged seals be repaired immediately to prevent equipment failure

and/or damage.

ITEM

CHECK

CONSOLE COVER SEAL

Insure there are four screws firmly holding down the cover. If not replace
screws and/or missing or worn nylon anchor nuts.

BOTTOM COVER GASKET

Check to see it is in place and is not cracked or split.

TILTING

Check that kettle tilts smoothly.  Grease as described in Bearing
Lubrication Procedure.

TILT HANDLE

Check handle for tightness. If loose apply lock tight and reinstall.

Check handle knob is on end of handle and firmly tightened.  If loose
apply lock tight and reinstall.

PRESSURE GAUGE

Check that the gauge does not have moisture on its inside face.
Replace if moisture is present.

Check that the gauge shows a vacuum (needle is well into the Green
zone) when cold and shows between 25-40 psi when unit is hot. If not
follow Vacuum Leak Test Procedure.

Check that the "O" Ring is in place and is not cracked or split.

Check that the gauge is firmly held against the "O" Ring and kettle body.
Tighten if necessary.

Refer to Pressure Gauge "O" Ring Replacement Procedure if
replacement of gauge or "O" Ring is required.

PRESSURE RELIEF VALVE

Check pressure relief valve as described in Pressure Relief Valve
Testing Procedure.

TEMPERATURE CHECK

Following Calibrating Procedure check the inner kettle surface
temperature with a digital surface thermometer and adjust if required.

MAINTENANCE

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.

Содержание MKET-12-T

Страница 1: ...n Operation Electric Table Top Mixers SE95015 Rev 4 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com Cleveland Enodis For a complete Service Manual refer to www clevelandrange com ...

Страница 2: ...s may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when discharging hot product Do not lean on or place objects on kettle lip Do not attempt to operate this appliance during a power failure Keep clear of pressure relief discharge Keep hands away from movi...

Страница 3: ... sign and date each form INSTALLATION The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance requirements of the kettle Next carefully cut open the shipping carton for easy removal of the kettle ASSEMBLY Table top models 12 gallon must be positioned on a firm level stand or existing counter top and bolted in place These models are suppl...

Страница 4: ... the kettle on read the vacuum pressure gauge The gauge s needle should be in the green zone 3 Place the kettle s power ON OFF switch to the ON position 4 Turn the temperature control knob to 1 Min The green LED light should remain lit indicating the burner is lit until the set temperature is reached 124 F 50 C Then the green light will cycle on and off indicating the element is cycling on and off...

Страница 5: ...nches of mercury 6 Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is an excess steam build up in the jacket this valve opens automatically to relieve this pressure 7 Kettle Tilt Handle Used for tilting the kettle 8 Marine Lock Prevents unit from accidental tilting 9 Agitator Speed Control Knob This control allows the operator to select agitator speed in...

Страница 6: ...icator Light Red 4 should not be lit when kettle is in the upright position during kettle operation This light indicates that the elements have been automatically shut off by the kettle s safety circuit It is however normal for the red light to come on when the kettle is in a tilted position 6 When cooking is completed place On Off Toggle Switch 1 to the OFF position 7 Pour the contents of the ket...

Страница 7: ...ide to side play Lock should remain fully over stop pin when pushed to it s maximum side to side play Figure B 3 Check that the kettle when pushed fully upright moves the lock to a closed position To check this A Hold the latch firmly in the unlocked position while tilting the kettle back to an upright position B The kettle sidebox will force the lock into a new position C Hold the lock in this po...

Страница 8: ...ure setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brush...

Страница 9: ...ated Replace shoulder bolt and latch and tighten firmly 7 Replace lockwasher and locknut inside the console and tighten firmly 8 Test Marine Lock See Marine Lock Testing Procedure 9 Replace console cover Latch Shoulder Bolt Lockwasher Locknut Carefully apply locktight to the final two threads AGITATOR ASSEMBLY 1 Place the Kettle s On Off Toggle Switch 1 to the OFF position 2 Raise Mixer Bridge 11 ...

Страница 10: ...ot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains c...

Страница 11: ...ghtness If loose apply lock tight and reinstall Check handle knob is on end of handle and firmly tightened If loose apply lock tight and reinstall PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the gauge shows a vacuum needle is well into the Green zone when cold and shows between 25 40 psi when unit is hot If not follow Vacu...

Страница 12: ...ith or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this Fol lowing is a short list of the most common and the most dangerous alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discharge opening prevent ing any ...

Страница 13: ...afety thermostat probe is removed from tubing 3 Safety thermostat electrical connec tion is bypassed Low Water Level Probe Probe bypassed by running A an addi tional wire Probe properly attached 260º 270º MAXIMUM KETTLE TEMPERATURE 265º If maximum temperature is not in this range on empty kettle refer to the Calibrat ing Procedure in the unit s Installation Operation Service Manual Operating Therm...

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