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Operation, Installation & Maintenance Manual

Gemini Dual Gas Steam Generator and Convection Steamer

Table of Contents

Chapter

Page

CHAPTER 1

INTRODUCTION _______________________________________________ 6

A. GAS LEAK INSTRUCTIONS ________________________________________________ 6

B. OPERATIONAL SAFETY __________________________________________________ 6

CHAPTER 2

GENERAL OPERATION _________________________________________ 9

A. MAIN EXTERNAL POWER SWITCH _________________________________________ 8

B. DOOR INTERLOCK SWITCH _______________________________________________ 8

C. POWER ON (AUTOMATIC FILL) ____________________________________________ 8

D. LIGHTING AND SHUTDOWN INSTRUCTIONS _________________________________ 8

E. INSPECTING THE COOKING COMPARTMENT ________________________________ 8

F. PREHEATING THE STEAMER ______________________________________________ 10

G. ENERGY CONSERVATION FEATURE _________________________________________ 10

CHAPTER 3

CONTROL PANELS _____________________________________________ 10

A. DIAL TIMER CONTROL PANEL _____________________________________________ 10

B. KEYPAD TIMER CONTROL PANEL __________________________________________ 12

CHAPTER 4

COOKING WITH THE STEAMER ___________________________________ 14

A. OPERATING AND COOKING PROCEDURE

– TIMED MODE ______________________ 14

B. OPERATING AND COOKING PROCEDURE

– MANUAL MODE ____________________ 15

CHAPTER 5

SHUTDOWN AND CLEANING PROCEDURES ________________________ 16

A. STEAM GENERATOR BLOWDOWN __________________________________________ 16

B. SHUTDOWN AND CLEANING _______________________________________________ 17

CHAPTER 6 PRODUCT IDENTIFICATION _________________________________________ 18

A. MODEL NUMBER __________________________________________________________ 19

B. SERIAL NUMBER___________________________________________________________ 19

C. PRODUCT INFORMATION PLATE_____________________________________________ 19

D. GENERATOR VENT_________________________________________________________ 19

CHAPTER 7 INSTALLATION INSTRUCTIONS_______________________________________ 19

GENERAL________________________________________________________________ 19

INSTALLATION OF THE STEAMER____________________________________________ 20

STARTUP AND CHECKOUT__________________________________________________ 29

CHAPTER 8

PREVENTATIVE MAINTENANCE AND TROUBLESHOOTING ___________ 34

A. MAINTENANCE ___________________________________________________________ 34

B. OPERATIONAL CHARACTERISTICS BY MODEL_________________________________ 37

C. TROUBLESHOOTING GUIDE_________________________________________________ 38

Содержание 24CGA6.2S

Страница 1: ...eration Installation Maintenance Manual This manual is updated as new information and models are released Visit our website for the latest manual MODELS 24CGA6 2S 24CGA6 2SES 24CGA10 2 24CGA10 2ES For...

Страница 2: ...nformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servic...

Страница 3: ...juste modificaci n servicio o mantenimiento puede ocasionar da os a la propiedad lesiones o muerte Lea detenidamente las instrucciones de instalacion y de operaci n antes de instalar poner a funcionar...

Страница 4: ...de presi n Keep clear of pressure relief discharge Restez l cart de la soupape de suret Permanezca alejado de la descarga de presi n Do not lean on or place objects on the equipment Ne vous penchez p...

Страница 5: ...ER ___________________________________ 14 A OPERATING AND COOKING PROCEDURE TIMED MODE ______________________ 14 B OPERATING AND COOKING PROCEDURE MANUAL MODE ____________________ 15 CHAPTER 5 SHUTDOW...

Страница 6: ...y must encompass all of these factors This Operational Safety section outlines the minimum safety policies that should be considered when using one or more Gemini steamers It is assumed that any opera...

Страница 7: ...ice representatives to service the steamer if any improper operation of the burner system is suspected 6 Operating personnel must be able to recognize problems and report them so that corrective actio...

Страница 8: ...nto the cooking compartment C POWER ON AUTOMATIC FILL When each steamer compartment is turned ON it automatically fills its steam generator with water Use this procedure at the beginning of a shift to...

Страница 9: ...ently E INSPECTING THE COOKING COMPARTMENT At the back of the cooking compartment a drain screen covers the drain Refer to Figure 2 2 The screen prevents large food particles from entering and blockin...

Страница 10: ...esign of the STEAMSAVER Technology SST The energy saver models provide steam in a similar manner to our high capacity models except that the flow of steam is regulated by cycling the burners off once...

Страница 11: ...perature 1 SURECOOK Indicator Light This light is lit whenever the cooking compartment has not yet reached cooking temperature Note when in the timed mode the timer will not count down as long as this...

Страница 12: ...manual and timed The TIMED MANUAL rocker switch selects the operating mode Pressing the MANUAL end of the switch selects the manual operating mode Pressing the TIMED end of the switch selects the time...

Страница 13: ...e manual mode and lights the red indicator built into the manual end of the switch See also the Note at the bottom of this page Pressing the TIMED end of the switch selects the timed mode 6 Power on I...

Страница 14: ...mer starts and stops the steaming operation 1 Inspect and clean the drain and cooking compartment as required Refer to INSPECT THE COOKING COMPARTMENT IN Chapter 2 Part E 2 If necessary preheat the co...

Страница 15: ...n during this shift perform the Power OFF and Shut Down and Cleaning Procedures found in Chapter 5 A OPERATING AND COOKING PROCEDURE MANUAL MODE Manual mode allows the operator to personally control t...

Страница 16: ...ill be used again in a few minutes shut the door to maintain the cooking compartment temperature If another use is not planned for more than half an hour leave the cooking compartment door slightly op...

Страница 17: ...turned fully to the OFF position to properly START the automatic blowdown of the steamer B SHUT DOWN AND CLEANING This procedure should be performed at the end of each day or shift 1 Refer to Power O...

Страница 18: ...el No STEAMSAVER 24CGA10 2ES is 24 inches wide a Convection steamer Gas powered and an Atmospheric steam generator with a capacity for 10 cooking pans this model has the extra suffix 2 to differentiat...

Страница 19: ...ces should the Steam Vent See Figure 1 2 be removed capped or attached to piping of any kind This fitting is an auxiliary safety intended to prevent any pressure from building up in the generator in t...

Страница 20: ...a Location and Clearance Requirements of the Steamer For safe and efficient operation observe the following criteria when selecting an operating location for the Gemini steamer 1 The unit should be i...

Страница 21: ...as flue opening on top of the steamer and meet the following requirements 1 The Gemini gas steamer must be vented in accordance with all local state and national codes for venting gas fired appliances...

Страница 22: ...d and Drug Administration FDA and WITH THE applicable Federal State or Local plumbing codes 2 Do not install the steamer directly over a drain Steam rising out of the drain will adversely affect opera...

Страница 23: ...ain will adversely affect operation cooling air ventilation and may damage electrical components 3 The total length of pipe and number of bend fittings required to reach the open drain determines the...

Страница 24: ...in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition or the Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applica...

Страница 25: ...cified on the steamers rating plate and be made in accordance with the following requirements a The steamer must be grounded and have the electrical power lines installed in accordance with local code...

Страница 26: ...ements Scale Forming Factors Total Dissolved Solids less than 60 parts per million Silica less than 13 parts per million Alkalinity less than 20 parts per million Corrosion Causing Factors Free Chlori...

Страница 27: ...should be of at least the next largest size of pipe to the connection provided at the steamer b The steamer has IPS fittings for the water connections to the generator and to the condenser These fitt...

Страница 28: ...rmed next leave the right side panel off otherwise replace the side panel and secure it to the unit C STARTUP AND CHECKOUT The Startup and Checkout procedure prepares a recently installed or repaired...

Страница 29: ...Main Manual gas valve to the open position 2 The controls should be set as follows The main power switch should be in the OFF position The steamer s ON OFF levers switches should be set to the OFF pos...

Страница 30: ...rocedure Gas Gemini There are a few operating differences between steamers with the dial timer controls and steamers with the keypad controls The differences in cooking operation of the two types of t...

Страница 31: ...ck for plumbing leaks Look at the one inch vent gap between the steamer drainpipe and the floor drain A steady stream of water should be draining from the steamer NOTE The ON OFF lever must be turned...

Страница 32: ...lower probe the heating components turn ON and begin to heat the water to steam For mechanical timer models only the SURECOOK light comes ON After a few minutes steam begins to enter the compartment f...

Страница 33: ...produce steam is shorter because the water in the steam generator and the cooking compartment were preheated during step 5 The timer automatically starts the step 7 functions after counting down to z...

Страница 34: ...h the screws After completing the Startup and Blowdown Inspection procedure and the Operating Test procedure the steamer is ready for service Refer to the OPERATORs section for complete operating inst...

Страница 35: ...61741 THESE INSTRUCTIONS ARE FOR USE WITH DISSOLVE DESCALER SOLUTION Cleveland Range Part Nos 106174 or 1061741 ONLY Health Hazard Data Effects of Overexposure This product may cause a burning sensati...

Страница 36: ...g with water add 1 gallon of DISSOLVE descaler solution into each descaling port While adding liquid to the unit through the descaler inlets pour it in slowly to avoid overflow 9 After the automatic f...

Страница 37: ...er cap from the bottom of the strainer Refer to Figure 3 1 which shows the various strainers supplied with the different steamers 3 On some models the strainers are built into the steamer and are acce...

Страница 38: ...cycle on and off as necessary to maintain temperature until the cooking operation is complete The condenser spray is activated to cool the condensate water to the drain automatically through the use...

Страница 39: ...switch not engaged or has failed Close door completely If problem persists see note 1 Water line strainer and or external filter system is clogged Clean water supply strainer and or filter system Hi...

Страница 40: ...n external power switch and close water supply valve s See note 1 Food takes too long to cook To verify the steamers proper operation see note 6 Pans too close to the bottom of cabinet Put pans in rac...

Страница 41: ...TROUBLESHOOTING NOTES 1 If problem is inside the steamer call an authorized service representative Cleveland Range will not pay for warranty repairs by unauthorized repair centers 2 Proper installati...

Страница 42: ...ck eggshell and peel The result will be a perfectly hard boiled egg 7 Whenever opening door especially when water or steam is leaking around gasket heed the warning below 8 Replacement descale caps an...

Страница 43: ...itchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every n...

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