Clemco ZERO RPH Скачать руководство пользователя страница 9

 

RPH DUST COLLECTOR

 

Page 8

 

 

 

 

 

6.1.6 

Remove all filter cartridges. A small amount of 

force may be necessary to loosen the seal of the filter 
gasket. 

7.0 TROUBLESHOOTING

 

 

 

 

 

WARNING 

 

6.1.7 

When all filters are removed, clean the inside of 

the collector to remove loose dust or hardened dust clods, 
particularly from the cartridge sealing surface, and the 
clean-air side (top side) of the cartridge sheet. 

Shut down the collector immediately when dust 
emits from the exhauster. Check to make sure 
filters are correctly seated and not worn or 
damaged. Prolonged breathing of abrasive dust 
and blasting by-product dust could result in 
serious lung disease or death. Short term 
ingestion of toxic dust such as red lead, poses an 
immediate danger to health. Identify all materials 
that are to be removed by blasting, and obtain a 
material safety data sheet for the blast media

 

6.1.8

  Install new filter cartridges; center each cartridge, 

install venturi tube, and secure with hold-down plate as 
each cartridge is installed. 
 

6.1.9

  If necessary, replace the gasket on the access 

door. Close the access door and secure. 
 

 

6.1.10

  Reset timer "off" time to 40 seconds, and set 

pulse pressure to 70 psi. 

 
7.1 

Collector Not Pulsing

 

 

 

6.1.11

 Turn the sequence panel off and season 

cartridges per Section 6.2.

 

7.1.1

  Check the manifold pressure gauge. If low, 

check the compressed air supply; look for a closed 
supply valve. 

 
 

 

6.2 Seasoning 

Cartridges

 

7.1.2

  Check function of the pressure regulator located 

on the pulse manifold inlet. 

 

6.2.1

 

New cartridges must be seasoned. Cartridges are 

seasoned by letting a dust cake develop on the filter media 
before starting the pulse cycle. 

 

7.1.3

  Make sure the sequence switch located on the 

panel cover is "on". 

 

 

6.2.2

  Operate the dust collector without pulsing 

(sequence switch turned off) until the differential pressure 
gauge reads the recommended changeover pressure of 
4". At that point turn on the sequence switch to start the 
pulsing cycle. 

7.1.4

  Check the fuse in the sequence control panel. 

Replace as necessary. 
 

7.1.5

  Have a qualified electrician check for electrical 

malfunction; check the supply voltage to the pulse 
sequence board. Check outlet voltage to solenoids. 

 
 

 

6.3 Tube 

fittings 

 

 

7.2 

Some Cartridges Not Pulsing

 

6.3.1

  If it becomes necessary to remove or replace the 

tubing between quick-release valves and panel, be sure 
the tubing does not bottom out in the fitting. If the tubing is 
inserted too far into the fitting it will block the air passage, 
and cause the pulse to malfunction. 

 

7.2.1

  Solenoid defective. Have a qualified electrician 

check for electrical malfunction. 
 

7.2.2

 

Check the diaphragm pulse valves. 

 

 

 

7.2.3

  Check for blockage in the tubing between the 

diaphragm pulse valve and solenoid assembly. 

 

 
 

7.3 

Pulse Is A Steady Stream Of Air Instead Of A 

Quick Pulse.

 

 

7.3.1

  Check for a leak or split in the tubing between 

the diaphragm pulse valve and solenoid assembly. 
 

Содержание ZERO RPH

Страница 1: ...bination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowledgeable experienced users of the products mentioned in this material to familiarize themselves with the appropriate laws regulations and safe practices that apply to these products equipment ...

Страница 2: ...llow this symbol to avoid possible injury or death 1 4 2 RPH Dust Collectors utilize reverse pulse jet cartridge filters Compressed air used for the pulse is released from the pulse manifold by quick release diaphragm pulse valves At regular timed intervals the sequence timer sends a signal to one of the solenoid valves releasing a pulse of air which in turn opens the respective diaphragm valve Th...

Страница 3: ...ALLATION 2 1 1 The dust collector must be located on a sound footing WARNING Weight and bulk of the components may require that erection and placement of the collector be performed by personnel experienced with handling structural steel and able to safely operate material handling equipment needed to erect the collector Failure to recognize and avoid hazards associated with handling structural ste...

Страница 4: ...ious injury 2 3 1 Anchor modules to the footing with anchors specified by a qualified engineer 2 4 Exhauster Assembly NOTE 3600 cfm and larger exhausters are floor mounted and require ducting from the collector and an exhaust stack with a damper adjustable from 0 80 closed Smaller exhausters are mounted on the collector body and do not require additional ducting 2 4 1 Anchor the exhauster in posit...

Страница 5: ...le operation before and after all other components in the system Wire all other components to start in series to prevent the overloading of any component The last segment in the system that the abrasive reaches should start first and stop last A complete blast and recovery facility will have the dust collector start first followed by the abrasive cleaner bucket elevator and floor recovery Shutdown...

Страница 6: ...d handling toxic materials including red lead and silica dust Toxicity and health risk vary with the type of media and dust generated by blasting Identify all material being removed by blasting and obtain a materials safety data sheet for the blast media 2 8 2 Purge the air supply line to remove moisture or other foreign material before connecting it to the pulse manifold 2 8 3 Connect tubing to t...

Страница 7: ...psi An additional manifold pressure gauge is mounted on the differential pressure gauge panel to enable monitoring pressure from ground level The panel is usually mounted on one of the dust collector legs See Figure 3 4 2 Pulse Sequence Control Panel and Timer 4 2 1 A toggle switch mounted on the sequence control panel cover located on the dust collector stand enables or disables the sequencer If ...

Страница 8: ...al for a short period when cartridges are new 5 1 3 Check the differential pressure gauge at least once daily and more often under dusty conditions Turn the sequence switch on or off as necessary to maintain optimal differential pressure of 2 to 4 If the reading is continually high greater than 4 adjust pressure and or sequence timing per Sections 4 1 and 4 2 5 2 Weekly 5 2 1 Check the inside of t...

Страница 9: ...ir supply look for a closed supply valve 6 2 Seasoning Cartridges 7 1 2 Check function of the pressure regulator located on the pulse manifold inlet 6 2 1 New cartridges must be seasoned Cartridges are seasoned by letting a dust cake develop on the filter media before starting the pulse cycle 7 1 3 Make sure the sequence switch located on the panel cover is on 6 2 2 Operate the dust collector with...

Страница 10: ...g 1 8 NPT F x 1 4 tubing 15703 7 5 Excessive Differential Pressure 7 Elbow 1 8 x 90o brass st 03993 8 Fitting 1 8 NPT elbow x 1 8 barb 11733 7 5 1 Valves may not be pulsing properly See 7 1 9 Fitting 1 4 NPT elbow x 1 4 tubing 03428 10 Tubing 1 8 urethane Specify ft req 12475 7 5 2 The differential pressure gauge lines may be plugged with dust Check and clean 11 Fitting 1 4 NPT female bulkhead 056...

Страница 11: ...iaphragm pulse 15818 for RPH 2 RPH 3 Only 23870 Repair kit for 1 1 2 pulse valve above 21601 for RPH 4 and larger 23871 2 Cartridge filter 15781 8 Flex hose 16 dia RPH 2 thru RPH 16 3 Solenoid not shown specify feet required 15667 for RPH 2 RPH 3 only 23869 9 Flex hose 6 dia for RPH 20 and larger 4 Solenoid assembly 5 valve bank specify feet required 12452 for RPH 4 and larger 15743 6 10 1 4 6 2 6...

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