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CMS-1 CARBON MONOXIDE MONITOR

Page 2

© 2017 CLEMCO INDUSTRIES CORP.

www.clemcoindustries.com

  Manual No. 23301, Rev. F

SERVICE MAINTENANCE  ......................................... 7.0 

Sensor Replacement  ................................................... 7.1 
Fuse Replacement  ...................................................... 7.2 

TROUBLESHOOTING  ................................................ 8.0 

Instrument will not calibrate  ......................................... 8.1
Intermittent alarm  ........................................................ 8.2 
No annunciator lights or alarms  .................................. 8.3 
Either alarm-lights or alarm horn fails  ......................... 8.4 

ACCESSORIES AND REPLACEMENT PARTS  ....... 9.0 

1.4 

Components 

1.4.1

The primary components are shown in Figure 1. 

The  instrumentation  is enclosed in a non-metallic  case. 
The  monitor  system  includes  the  instrument  case, 
filter/regulator,  ten feet  of 1/8"  ID x 1/4" OD tubing with 
adaptor fittings, a cylinder of 10 PPM (parts per million) 
test  gas,  and  calibration  connector  which  includes  the 
connector valve and tubing. 

1.5 

Operating Principles 

1.5.1

  The CMS monitor samples respiratory air from a 

breathing-air  source.  The  air  to  the  respirator  does  not 
actually  pass  through  the  monitor.  This  enables  one 
monitor  to  detect  CO  (carbon  monoxide)  in  the  entire 
breathing-air  system,  not  just  in  the  air  to  a  single 
respirator.

When the CMS is correctly installed and 
maintained, it monitors the level of carbon 
monoxide in the air supply. The instrument is a 
monitoring device; it DOES NOT remove or 
convert carbon monoxide. 

Figure 1 

Test Gas

Fuse

Alarm Horn 

Case Cover 

Test Gas Port 

Flow Meter 

1/8  ID Tubing

1/8  ID Tube Adaptor Fitting  
This end connects to air source 

Calibration
Connector

Run/Calibration Switch 

Calibration UP Adjustment 

Annunciator

lights

120 V Power Cord 

Calibration Connector
Tube End 

     AIR 
 QUALITY      ALARM       ARMED 

ARM

Pressure Regulator/ Filter 

Display Window 

PPM CARBON MONOXIDE 

Arm/Disarm Switch (audible alarm) 

Plugged Port 

For optional remote alarm 

Calibration DOWN Adjustment 

Mounting Flange (2) 

Zeroing Potentiometer 

1/8  ID Tube Adaptor Elbow 

Reducer Fitting 

10 PPM CO 

or

Impurity-Free

Содержание CMS 1

Страница 1: ...is equipment until you have READ this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Parts Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing ...

Страница 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for lighting painting ventilating dehumidifying parts handling or specialized respirators or other equipment even if offered by Clemco may have been manufactured or supplied by others The information Clemco...

Страница 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the respirator user Breathing air quality must be at least Grade D as defined by the Compressed Gas Association specification G 7 1 per OSHA Regulation 29 CFR 1910 134 When compressed air is the breathin...

Страница 4: ...rval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or statutory and in no event shall seller or its agents successors nominees or assignees or either be liable for special or consequential damage arising out of a breach of warranty This warranty does not...

Страница 5: ...r tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoors overnight Never exceed the maximum working pressure of the vessel 7 AIR LINE FILTER moisture separator installed as close as possible to the blast machine inlet and sized to match the size of the inlet piping ...

Страница 6: ...situation that if not avoided could result in minor or moderate injury Warning indicates a hazardous situation that if not avoided could result in death or serious injury Danger indicates a hazardous situation that if not avoided will result in death or serious injury 1 3 Table of Contents SUBJECT SECTION LOCATION INTRODUCTION 1 0 Scope of Manual 1 1 Safety Alerts 1 2 Components 1 4 Operating Prin...

Страница 7: ... air from a breathing air source The air to the respirator does not actually pass through the monitor This enables one monitor to detect CO carbon monoxide in the entire breathing air system not just in the air to a single respirator When the CMS is correctly installed and maintained it monitors the level of carbon monoxide in the air supply The instrument is a monitoring device it DOES NOT remove...

Страница 8: ...ke sure all three alarm lights are illuminated green Failure to heed this warning can cause death from the inhalation of carbon monoxide Alarm Light Green Light No Audible Horn Indicates there is correct air flow and pressure to the sensor Correct flow is observed on the flow meter the flow ball is usually between 5 and 8 SCFH standard cubic feet per hour Yellow Light Intermittent Alarm Horn Appro...

Страница 9: ...f the 1 4 x 1 8 reducer fitting and tubing elbow and assemble as shown in Figure 2 Make sure the regulator is correctly installed so the air flows toward the instrument The tubing elbow may be rotated after the instrument is mounted to enable the tubing to be connected with minimum bends 2 2 Mounting the Monitor 2 2 1 The simplest way to mount the CMS 1 is with the mounting flanges provided ref Fi...

Страница 10: ...he dry contact terminals and a relay the monitor may be interlocked with other devices such as lights horns or compressor shutdown to provide additional safeguard against an unobserved alarm 2 3 2 3 Place a tee in the air supply line and use a bushing or other adaptor to connect the 1 8 NPT tube adaptor supplied Install an isolation valve at the source to enable depressurization for service and to...

Страница 11: ...t the connectors as shown in Figure 4 2 4 2 6 Plug the black wire onto the J5 DC post at the upper edge of the circuit board as shown in Figure 4 Plug the white wire onto the J6 DC post 2 4 2 7 Reposition the faceplate making sure that all internal air lines are free of interference binding or kinks and that all tube connections are secure Tighten the faceplate screws finger tight to ensure they a...

Страница 12: ...ration 3 1 1 Position the Run Calibration toggle switch to the RUN position 3 1 2 Open the sample air isolation valve to supply air to the monitor 3 1 3 Observe the flow meter ball and adjust the pressure regulator until the ball remains between 5 and 8 SCFH 3 1 4 Plug the instrument into a grounded 120 volt AC power supply If the monitor was converted to operate on 12 volt connect to a 12 volt DC...

Страница 13: ...onitor is in the operating mode all three alarm lights must be lit green with no audible alarm Do not use compressed air monitored by this instrument for breathing without checking to make sure the instrument is in full operating mode and all the annunciator lights are illuminated green Failure to heed this warning can cause death from the inhalation of carbon monoxide 3 4 Shutdown 3 4 1 If the in...

Страница 14: ...ttent alarm horn will sound Disarming the alarm per Section 1 8 2 will silence the horn during calibration tests 4 5 Calibration Test 4 5 1 Gently pull the tubing side of the release connector refer to Figure 6 to make sure it is correctly seated in the body Slowly open the calibration connector valve to introduce test gas Test gas is entering the unit when the flow meter ball rises If the ball do...

Страница 15: ...rom the release fitting 4 7 8 Store all material in a clean dry area 4 8 Impurity Free Air zero contamination Test 4 8 1 This test should be done whenever the instrument stays in an alarm condition after it is returned to the operating mode This test shows whether the alarm condition is due to contaminated air or a malfunctioning monitor 4 8 2 Follow the steps in Section 4 5 Calibration Testing bu...

Страница 16: ...es If the ball does not rise when the calibration valve is opened the test gas cylinder is probably empty 5 7 Adjust the flow control knob until the flow meter ball remains between 5 and 8 SCFH The valve is extremely sensitive Several minor adjustments may be required to position the ball correctly 5 8 Allow test gas to flow through the instrument until the digital readout stabilizes about one min...

Страница 17: ... most cases the sensor should last two to three years Signs that the sensor is failing is the frequent need to calibrate the monitor and large spans drifting in the display from one calibration to another 7 1 2 The following materials are required to replace the sensor 10 PPM test gas Stock No 22865 Impurity free gas Stock No 11132 Calibration connector Stock No 23011 Sensor Stock No 23015 Medium ...

Страница 18: ...ensor If pressure at the switch which is monitored by flow through the flow meter drops below minimum requirement or rises above maximum the monitor initiates an intermittent alarm 8 2 1 Before doing pressure tests make sure the Run Calibration toggle switch is toward RUN If the toggle is not in the RUN position the instrument will initiate an intermittent alarm indicating that the sample air is n...

Страница 19: ...8 3 3 Make sure that the power supply is ON 8 3 4 For 12 volt system make sure the battery is fully charged and that the charging system is operational Make sure the positive and negative terminals are connected correctly 8 3 5 Check for faulty power supply or loose plug connection on circuit board 8 4 Either alarm lights or alarm horn fails 8 4 1 Check for loose plug connections on circuit board ...

Страница 20: ...olt monitor includes CO monitor and items 4 to 10 23012 2 Calibration connector assembly 23011 3 Test gas 10 PPM 22865 Impurity free 11132 4 Regulator filter 23013 5 Flow meter 21376 6 Horn w wire and connector 12 volt DC 22922 7 Adaptor straight 1 8 NPT x 1 8 barb 11732 8 Adaptor elbow 1 8 NPT x 1 8 barb 11733 9 Tubing 1 8 urethane per foot 12475 10 Reducer 1 4 x 1 8 02026 11 Bushing 3 8 x 1 8 13...

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