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OPERATING INSTRUCTIONS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS, READ AND UNDERSTAND THE
SAFETY RECOMMENDATIONS BEFORE OPERATING A NUTRUNNER.

TORQUE ADJUSTMENT
The 40NLTVC & 40RNLTVC nutrunners are designed to de-
velop maximum rated torque at 90 psig. The torque setting is
achieved by entering a number within the tool's torque range
into the torque control monitor. See catalog for torque range of
tool.The torque setting entered into the torque control monitor
must not exceed maximum torque range of tool or the automatic
shut-off device will not function and the tool will operate as a stall
tool. Operator should be prepared to resist torque reaction until
throttle is released.

THROTTLE POSITION
"K" & "M" Right Angle Head
Both the "K" & "M" heads are threaded to the gear case. Throttle
positioning is accomplished by using shims between the head
and the gear case as required to properly position the throttle
lever with respect to the head to prevent hand entrapment. (See
Torque Reaction page2).
Retighten head with proper wrench to a torque higher than the
torque rating of the tool.

"P" Right Angle Head
The throttle lever may be repositioned to accomodate proper
location for task and to avoid hand entrapment. The "P" head
is splined to the gear case. Repositioning of the angle head is
done by loosening housing lock nut No. 203438 (left hand
threads), and lifting angle head enough to disengage the
spline and turning to position desired. Retighten housing lock
nut with proper wrench to 20 ft. lbs.

AIR SUPPLY
For maximum performance, use a 3/8" I.D. air hose no longer
than 8' in length. If additional length is required, a 1/2" or larger
hose should be connected to the 3/8" hose.

Being careful to avoid endangering adjacent personnel or
yourself, the air hose should be cleared of accumulated dirt and
moisture. Then one (1) teaspoonful of 10W machine oil should
be poured into the tool's air inlet before connecting the hose to
the tool.

LUBRICATION
An automatic in-line filter-lubricator is recommended as it
increases tool life and keeps the tool in sustained operation.
The in-line lubricator should be regularly checked and filled
with a good grade of 10W machine oil. Proper adjustment of the
in-line lubricator is performed by placing a sheet of paper next
to the exhaust ports and holding the throttle open approximately
30 seconds. The lubricator is properly set when a very light stain
of oil collects on the paper. Excessive amounts of oil should be
avoided.

Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears and angle
gears receive a generous amount of NLGI 2-EP grease after 40
hours of operation.

The angle head must be removed (left hand threads) from the
gear case and grease applied through the hex in the gear
spider to lubricate the idler gears. Grease is applied to the
angle gears through the grease fitting located in the angle head
housing. Use only a low pressure grease gun.

STORAGE
In the event that it becomes necessary to store the tool for an
extended period of time (overnight, weekend, etc.), it should
receive a generous amount of lubrication and run for a few
seconds until the oil is distributed throughout the tool. The tool
should be stored in a clean and dry environment.

Содержание 40NLTVC Series

Страница 1: ...ive VP Options Handle 40 Nutrunner Rotation Reversible 40 Non Reversible R Series X N C XX T L XX Built in Socket S Gear Train Designation P Specify Size Threaded Spindle T Output Drive Angle Terminat...

Страница 2: ...re footing and proper posture in anticipation of a torquereaction The torque setting entered into the torque control monitor must not exceedmaximumtorquerangeoftool ortoolwillstallandnotshut off Opera...

Страница 3: ...NSI B186 1 Safety Code for Portable Air Tools available from the American National Standards Institute Inc 11 West 42nd Street NewYork NY10036 This information is a compilation of general safety pract...

Страница 4: ...mance use a 3 8 I D air hose no longer than 8 in length If additional length is required a 1 2 or larger hose should be connected to the 3 8 hose Being careful to avoid endangering adjacent personnel...

Страница 5: ...he inlet bushing No 203355 and lift exhaust deflector far enough to unplug wire bundle No 203372 Un screw valve caps 3 No 203362 No 832207 and No 203360 Remove throttle lever No 867877 Remove throttle...

Страница 6: ...r securely using the 5 8 16mm hex nut and 5 8 16mm deep socket Using a suitable driver through the hole in the top of the head drivethepinionbacktomakesureitisseatedproperlyinthe head M RIGHTANGLEHEAD...

Страница 7: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Страница 8: ...ed Continue to turn adjustment screw clockwise Note Do not exceed 76 in lbs torque ADJUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER 6 While keeping throttle lever fully depressed and using...

Страница 9: ...esistor Value in ohms of the torque monitor used The following is an example of a 40 series right angle tool with a 10M gear train angle head and a torque monitor with a 110 000 ohm calibration resist...

Страница 10: ...ED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 35 40 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED YELLOW LED COMMON GREEN LED RED LED...

Страница 11: ...in Retainer Plug 3 8 Lock Pin Spring 3 8 Socket Lock Pin 3 8 1 4 x 3 8 O Ring 11 16 x 13 16 O Ring Pinion Ball Bearing Lock Pin Spring 1 4 Pinion Ball Ring Retainer 008 Spacer GreasePlug 004 Spacer An...

Страница 12: ...3 32 Steel Ball Grease Fitting Lock Pin Spring O Ring 1 2 x 5 8 Pinion Ball Bearing PinionNeedleBearing PinionBearingRetainer Head Positioning Shim 008 DrivenGear SpindleBearingCap Head Positioning S...

Страница 13: ...2 Sq Dr Socket Lock Pin 1 844013 SpringRetainer 1 844014 3 8 1 2 Sq Dr Spring 1 844016 3 8 Sq Dr Socket Lock Pin 1 847272 O Ring 5 8 x 3 4 1 864105 HousingNeedleBearing 1 867546 Housing Set Screw 1 4...

Страница 14: ...Gear Bearing 6 203750 Idler Gear Pin 3 PART NO NAME OF PART QTY 40NLTVC 104 204 304 SERIES 2ND REDUCTION GEAR TRAINS PARTS LIST 40NLTVC 104 204 304 SERIES 2ND REDUCTION GEAR TRAINS 203453 6 203743 0 2...

Страница 15: ...Spider incl 203793 10 104 1st Red Gear Pin Part No Name of Part Qty Part No Name of Part Qty 1 1 1 1 1 1 1 3 3 3 3 3 1 1 3 TransducerBearingRetainerRing RetainerRing BallBearing TransducerBearing 20...

Страница 16: ...ENOID NUTRUNNER PART NO NAME OF PART QTY PARTS LIST 40 SERIES MOTORS PART NO NAME OF PART QTY 203635 Rear Bearing Plate 1 203638 Cylinder 1 203703 10 104 20 204 Drive Shaft 1 203704 30 304 Drive Shaft...

Страница 17: ...Bundle 19 Pin Reversing Valve Spacer Reversing Valve Part No Name of Part Qty Part No Name of Part Qty 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 2 2 1 1 2 2 1 1...

Страница 18: ...ecurely 4 Tool equipped with the K or M head must have all components tightened Then the angle head must be loosened and shimmed to position angle head in relation ship to throttle lever Use wrench to...

Страница 19: ...r case with another wrench 4 The P angle head has a spline for positioning the head to the throttle lever Once alignment is achieved the housing lock nut should be torqued to 20 ft lbs 27Nm Use wrench...

Страница 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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