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6

GEAR TRAIN DISASSEMBLY
Single Reduction
The spider should be pressed out the rear of the gear case, No.
202889. Remove the retainer ring, No. 844364, and press the
bearing, No. 847147, out the front of the gear case.

If replacement of the idler gear pins is necessary, they should
be  pressed out the rear of the spider. See Fig. 1 for  replacement
pin height.

Fig. 1—Single Reduction Spider

Double Reduction
Both spiders should be removed from the rear of gear case,
No. 202875. Remove the retainer ring, No. 844364, and press
the bearing, No. 847147, out the front of the gear case.

If replacement of the idler gear pins is necessary, they should
be
pressed out the rear of the spider. See Fig .2 for replacement pin
height.

-10 2nd Reduction Spider  -5, -7 & -10 1st Reduction Spider

Fig. 2—Double Reduction Spiders

LIGHT RING KIT and HOUSING SHROUD DISASSEMBLY
Remove inlet bushing No. 203355, and slide back exhaust
deflector No. 203356. Unplug wiring and remove wire bundle
No. 203371. All caps and throttle lever must be removed from
backhead No. 203353, before housing shroud No. 203357, can
be removed. Loosen all three set screws (2) No. 843518 and No.
847282, in light ring several turns. Slide housing shroud off the
backhead. NOTE: Do not rotate the light ring kit or housing
shroud when removing from backhead to prevent breaking
wires. Hold pig tail connection while removing light ring kit and
housing shroud from backhead.

MOTOR DISASSEMBLY
Use a soft-faced hammer to drive the rotor out of the front rotor
bearing, No. 619377. This will allow the cylinder and five (5)
rotor blades to be removed from the rotor. Set the rear bearing
plate on the vise jaws with the rotor facing down. Use a 7/32"
punch to drive the rotor out of the rear rotor bearing.

SERVICE INSTRUCTIONS

DISASSEMBLY

—GENERAL (ALL MODELS)

Disconnect tool from air supply. Unscrew (left hand threads)
and remove the right angle head and the angle head adapter
No. 869034. Remove pin No. 844111, from the exhaust deflec-
tor No. 203356. Unscrew the inlet bushing No. 203355 and
exhaust deflector far enough to unplug wire bundle No. 203371.
Unscrew valve caps(2) No. 203362, No. 203360 throttle lever
No. 867877. Remove throttle valve and all related parts. Re-
move housing shroud No. 203357, from rear of backhead No.
203353, very carefully to prevent damaging the wiring. Unscrew
(left hand threads) transducer housing and lift carefully, feeding
the wiring through the hole in the backhead. To remove motor
assembly, tap backhead lightly on a soft surface.

"K" RIGHT ANGLE HEAD DISASSEMBLY
To disassemble the right angle head, unscrew the spindle
bearing cap. This will permit the removal of the spindle assem-
bly.

The pinion bearing retainer, No. 863564, may be removed by
utilizing a 5/8" hex nut and a 5/8" deep socket. Drop the hex nut
over the pinionshaft and engage the hex in the bearing retainer
and unscrew the retainer using the deep socket. Unscrew the
plug, No.842366, and using a suitable driver, drive thepinion,
No. 202200, and related bearings out of the angle head.

'M" RIGHT ANGLE HEAD DISASSEMBLY
Using a suitable spanner wrench, unscrew (left hand threads)
the bearing cap, No. 864396. Remove the spindle, ball bearing,
No.842517, and driven gear by clamping the spindle in a vise
and driving the right angle housing, No. 869048, away from the
spindle using a soft faced mallet. The ball bearing can now be
removed by pressing the larger end of the spindle through the
bearing I.D.Press the smaller end of the spindle through the
gear to remove the driven gear. The pinion bearing retainer,
No.863564, may be removed by utilizing a 5/8" hex nut and a 5/
8" deep socket. Drop the hex nut over the pinion shaft
a  n  d    e  n   g  a   g  e    t  h  e   h  e x   i  n    t  h  e   b  e  a  r   i   n   g      r  e  t   a  i   n  e r   a n d  u n s c r e w   t h e  
retainer  using  the deep socket.

15° & 30° ANGLE HEAD DISASSEMBLY
Clamp the hex drive of the pinion gear in a vise and drive the
angle head off (use a soft-faced mallet). Remove the two (2) hex
nuts No. 833785, and unscrew the two (2) bearing post screws
No. 847027. Unscrewing the four (4) base plate screws will
allow the base plate No. 869207, and related components to be
removed from the angle head. Note: When removing the base
plate, care should be exercised to avoid the loss of the fifty-six
(56) steel balls No. 842980, located in the two (2) ball races No.
864264. The angle head can now be broken down into its basic
components for inspection and replacement of parts.

TRANSDUCER DISASSEMBLY
Remove the ring gear and transducer assembly from the rear of
the transducer housing. Remove the retainer ring No. 619017
from the transducer and tap lightly on a soft surface to remove
bearing, No. 847566. Then remove the transducer from the rear
of the ring gear.

.240
.255

Front

Rear

.360
.375

Front

Rear

.240
.255

Front

Rear

Содержание 35 Series

Страница 1: ...sion Lights Positive VP Options Handle 35 Nutrunner 35 Series N C T XX L 20 Built in Socket S Ext Housing E Gear Train Designation 15D 30D 15 30 Specify Size Threaded Spindle T Output Drive Angle Terminations M K 5 7 10 20 E XX 4 25 Magnetic M 1 4 3 8 2 3 NORTH AMERICA EUROPE P O Box 1410 Lexington SC 29071 Postfach 30 D 73461 Westhausen ...

Страница 2: ...ing or working near this tool WARNING Impact resistant eye protection must be worn while operating or working near this tool When using right angle nutrunners be sure the throttle is posi tioned relative to the angle head so that the throttle will not become wedged against an adjacent object in the ON position due to torque reaction The angle head may be repositioned with respect to the lever to a...

Страница 3: ...er each period of operation exercise to increase blood circu lation Keep tool well maintained and replace worn parts Work gloves with vibration reducing liners and wrist supports are available from some manufacturers of industrial work gloves Tool wraps and grips are also available from a number of different manufacturers These gloves wraps and wrist supports are de signed to reduce and moderate t...

Страница 4: ...t every acceptable safety practice is offered herein or that abnormal or unusual circumstances may not warrant or require additional procedures Your work may require additional specific safety procedures Follow these procedures as required by your company Warning Labels The warning labels found on these tools are an essential part of this product Labels should not be removed Labels should be check...

Страница 5: ...teaspoonful of 10W ma chine oil should be poured into the tool s air inlet before connecting the hose to the tool LUBRICATION An automatic in line filter lubricator is recommended as it increases tool life and keeps the tool in sustained opera tion Thein linelubricatorshouldberegularlycheckedand filled with a good grade of 10W machine oil Proper adjustment of the in line lubricator is performed by...

Страница 6: ...3353 very carefully to prevent damaging the wiring Unscrew left hand threads transducer housing and lift carefully feeding the wiring through the hole in the backhead To remove motor assembly tap backhead lightly on a soft surface K RIGHT ANGLE HEAD DISASSEMBLY To disassemble the right angle head unscrew the spindle bearing cap This will permit the removal of the spindle assem bly The pinion beari...

Страница 7: ...nd threads the bearing cap No 864396 Use bearing spacer No 869050 to press the pinion needle bearing No 863360 press on the bearing s stamped end in the head Install ball bearing No 847846 and bearing retainer No 863564 in the head and tighten retainer securely using the 5 8 hex nut and 5 8 deep socket 15 30 ANGLE HEAD REASSEMBLY Install a pinion needle bearing No 847746 on the pinion and press pr...

Страница 8: ... 015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must be torqued to 10 to 12 ft lbs using 242 Loctite Note Overtightening may damage solenoid body Undertightening may result in air leakage that may affect operation 3 Connect tool to air supply Air suppl...

Страница 9: ...sed Continue to turn adjustment screw clockwise Note Do not exceed 76 in lbs torque ADJUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER 6 While keeping throttle lever fully depressed and using the 5 64 hex wrench turn adjustment screw counterclockwise until motor stops At this point rotate the screw an additional 1 2 turn counterclockwise 7 Connect tool electronics Tool should now shut of...

Страница 10: ...he torque monitor used The following is an example of a 35 series right angle tool and a torque monitor with a 110 000ohm calibration resistor The values are FS 37 7 ft lbs Rbr 700ohm Vo 002 Rcal 110 000ohm 700ohm 1 1 FS X X 79 3 2 110 000ohm 700ohm 002 2 Calibration Value 37 7 793 29 9 ft lbs Calculated calibration value should be doubled if a torque monitor designed for use with a 350ohm bridge ...

Страница 11: ...MON U GREEN LED SIGNAL V RED LED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 35 40 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED COMMON GREEN LED RED LED TOOL RECEPTACLE CABLE CONNECTORS 24V COMMON R R R 203349 POSITIVE COMMON PC BOARD INDICATOR LIGHT WIRING DIAGRAMS S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED COMMON GREEN LED...

Страница 12: ...ndle incl 844013 844016 844014 1 4 Sq Dr Spindle incl 202987 847853 202986 10mm Flush Socket Spindle 13mm Flush Socket Spindle 15mm Flush Socket Spindle 1 2 Flush Socket Spindle 9 16 Flush Socket Spindle PART NO PART NO NAME OF PART NAME OF PART QTY QTY 201004 201005 201006 201007 201008 202195 202196 202197 202198 202199 202200 202201 202266 202267 202268 202298 202299 202300 202301 202302 1 1 1 ...

Страница 13: ...all Grease Fitting Lock Pin Spring O Ring 1 2 x 5 8 Pinion Ball Bearing Pinion Needle Bearing Pinion Bearing Retainer Head Positioning Shim 008 Driven Gear Spindle Bearing Cap Head Positioning Shim 004 Lock Pin Retainer Plug Socket Lock Pin 3 8 Sq Dr Spindle incl 847219 867641 867642 Angle Head Adapter Right Angle Head incl 843589 Pinion Bearing Spacer 3 8 24 Threaded Spindle Spindle Needle Bearin...

Страница 14: ...1 847746 Pinion Needle Bearing 2 847747 Gear Spacer 005 PART NO NAME OF PART QTY PARTS LIST 15 ANGLE HEAD Number of spacers required is variable The complete D model angle head can be purchased as a subassembly specify socket gear size when ordering using the following part number 15 201000 15 ANGLE HEAD 864751 847747 847095 812164 864201 864202 864264 L 842980 SOCKET GEAR Hex Size Part No 5 16 20...

Страница 15: ...w 1 847746 Pinion Needle Bearing 2 847747 Gear Spacer 005 PART NO NAME OF PART QTY PARTS LIST 30 ANGLE HEAD Number of spacers required is variable The complete D model angle head can be purchased as a subassembly specify socket gear size when ordering using the following part number 30 201001 30 ANGLE HEAD 864751 847747 847095 812164 864202 864264 L 842980 SOCKET GEAR Hex Size Part No 5 16 202129 ...

Страница 16: ... 1st Red Gear 15T incl 867925 10 2nd Red Gear 15T 10 1st Red Spider incl 884125 10 2nd Red Spider incl 832128 5 7 20 1st Red Gear Bearing 5 7 20 1st Red Gear Pin 10 1st Red Gear Bushing 5 1st Red Gear 19T incl 867921 5 1st Red Spider incl 867922 7 1st Red Gear 17T incl 867921 10 Pinion Spacer 7 1st Red Spider incl 867922 10 1st Red Gear Pin 1 1 1 1 1 1 1 3 3 1 1 3 3 1 1 1 3 1 1 3 3 1 1 3 3 3 3 1 3...

Страница 17: ...R 847609 869788 812165 619377 202719 203124 203131 202718 203116 5 10 20 6T 203117 7 9T Name of Part Front Bearing Plate Rear Bearing Plate Drive Shaft 5 7 20 6T Drive Shaft 7 9T Cylinder Rotor Front Ball Bearing Cylinder Pin Rear Ball Bearing Rotor Blades Qty 1 1 1 1 1 1 1 1 1 5 PARTS LIST 35 SOLENOID NUTRUNNER MOTOR ASSEMBLIES ...

Страница 18: ... Parts included in light kit 201409 203353 844306 203036 864665 864665 843518 843518 847282 203055 Neg Com 203349 Pos Com 203057 203056 203357 863241 203369 203363 203365 203368 203367 844265 203366 202410 867877 203358 847426 203418 844306 203362 844060 844307 832207 203361 844307 203359 203360 203354 869171 203355 203356 844111 203450 202885 847445 202701 202720 812165 847426 864271 203366 20336...

Страница 19: ...19 NOTES ...

Страница 20: ...20 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013 ...

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