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ClearSpan Premium Moo-Tel CD, Инструкция по сборке

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Revision date: 07.03.14

CLEARSPAN

™

 PREMIUM MOO-TELS

Swaged

Plain

102198

U-Channel Spring

FA4482B

Tek Screw

103496

Gearbox

102197

Aluminum 

U-Channel

102548

Cross Connector

102856

End Clamp

FAH009B & FALB01B  

Carriage Bolt & Hex Nut

102717

Gearbox Drive

103544

Mounting Plate

102921

Neo-bonded  Galvanized 

Washers

QH1402

Band Clamp

106734 Band Clamp

AS5020 Pulley

The following graphics and photos will help you identify the 

different parts.  (Some parts are not shown.)

Swaged and Plain Rafter Sections 

Содержание Premium Moo-Tel CD

Страница 1: ...s prohibited without permission ClearSpan Premium Moo Tel CD and FD models Photo may show a different but similar model STK DIMENSIONS 108211 20 W x 11 5 H x 24 L 108212 20 W x 11 5 H x 36 L 108213 20 W x 11 5 H x 48 L 108214 20 W x 11 5 H x 60 L 108215 20 W x 11 5 H x 72 L 108216 20 W x 11 5 H x 96 L ...

Страница 2: ... before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around...

Страница 3: ...ly secured to the frame work by special brackets and bolts Swaged End or Swaged Pipe The term swaged refers to the tapered end of the pipe or tube Swaged ends of a pipe can be inserted into couplers and the straight ends of other pipes Tek Screw A self tapping fastener used to secure pipe joints and to fasten brackets to rafters The steps outlining the assembly process are as follows 1 Verify that...

Страница 4: ...ing Installation In areas where loose or sandy soil conditions are found or where deep frost is common setting the customer supplied end frame posts in concrete is recommended This helps prevent shifting and provides an additional level of stability in extreme climates and during adverse weather related conditions Always consult local and regional building codes and follow construction practices c...

Страница 5: ...ure its upper section and a baseboard to secure its lower section The materials for these components are not included and are supplied by the customer The example shows the required ribbon board and baseboard as attached to the frame Ribbon Board Baseboard A customer supplied baseboard and retaining board are also required to attach the curtain s lower edge See the exploded view that follows The b...

Страница 6: ...nel 102548 Cross Connector 102856 End Clamp FAH009B FALB01B Carriage Bolt Hex Nut 102717 Gearbox Drive 103544 Mounting Plate 102921 Neo bonded Galvanized Washers QH1402 Band Clamp 106734 Band Clamp AS5020 Pulley The following graphics and photos will help you identify the different parts Some parts are not shown Swaged and Plain Rafter Sections ...

Страница 7: ...ustration below to identify main parts of your Moo Tel 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square the frame 3 Prepare and attach end panels 4 Install main cover 5 Attach the drop down curtain and anti billow ropes ATTENTION These instructions describe the installation of the optional ridge vent kit Additional purchase required The ridge vent...

Страница 8: ...und post 6 Repeat the same step for the last corner post NOTE The distance measured diagonally between corner posts must be equal for the building to be square 7 Check all dimensions and adjust if needed before driving the remaining posts to the required height 8 After all corner posts are accurately installed tie a string line between the tops of the corner ground posts on the same side of the sh...

Страница 9: ...lled when the two 2 end rafters are set into the ground posts 1 Select the five 5 pipes needed to assemble the first end rafter and arrange on a level surface 2 Slide three 3 end purlin clamps onto the peak rafter pipe and the two leg rafters Position end clamps on the rafter pipes as shown 3 After slipping the clamps onto the rafter pipes insert the swaged end of the rafter pipes into the plain e...

Страница 10: ...ot fasten them together at this time 3 For the 48 rafter spacing measure forty eight and three quarters inches 48 3 4 from one end of the assembled purlin and mark the distance on the pipe NOTE This first measurement is three quarters 3 4 of an inch longer than the on center rafter spacing to account for the length of purlin pipe that extends through the end purlin clamp of the first end rafter 4 ...

Страница 11: ...purlin NOTE Work from the end of the purlin where the first measurement was taken during the pre marking procedure if used 6 Insert the purlin pipe through the upper end clamp of the end rafter and through a cross connector placed in the same position on the interior rafter 7 Align the plain end of the purlin with the center of the end rafter and rotate the purlin pipe so that the first mark is vi...

Страница 12: ...a band clamp onto each leg of the remaining end rafter secure the rafter to the ground posts and attach the purlins to the end clamps Verify that the end clamps are positioned with the nut and bolt to the inside of the assembled frame Refer to the Quick Start section and previous diagrams if needed NOTE If the last end rafter is plumb and the purlin extends beyond the end of the rafter cut the las...

Страница 13: ...the 1 4 x 4 carriage bolts and nuts Continue adding baseboards to complete the first run Splices are made between posts as shown Use a short section of baseboard to secure separate baseboards at a splice NOTE The boards should be at ground level or slightly into grade to prevent the shelter from sinking and to create a seal along the bottom After installing the baseboards continue with the install...

Страница 14: ...the remaining side struts to the shelter 5 After securing the struts verify that all clamps are secured with a Tek screw to the rafters 6 Verify that each pipe splice purlin and rafter is secured with a Tek screw 7 Complete the next procedure to anchor the assembled frame NOTE Head of bolt on the band clamp must face toward the outside of the shelter Photo shows the strut attached to the interior ...

Страница 15: ...e also required to attach the curtain s lower edge See the exploded view that follows The baseboard runs the length of the frame at ground level The retaining board secures the curtain to the baseboard The baseboard and retaining board are supplied by the customer Fasteners 1 4 x 4 carriage bolts and FA4652 wood screws are included Depending on board width use 2 carriage bolts per rafter connectio...

Страница 16: ...Quick Start section set the customer supplied 4 x 4 posts NOTE Use recognized construction practices when setting the customer supplied 4 x 4 posts 2 After setting the posts install the header Consult the End Framing Connections Details diagram in the Quick Start section 3 Secure posts to end rafters as shown Consult End Framing diagrams in the Quick Start section for details NOTE Do not exceed 8 ...

Страница 17: ...he bottom of the panel to secure the conduit to the end panel using the CC6212 fabric clips and Tek screws Divide the clips evenly between the panels and space them evenly along each conduit 8 Cut a vertical slice in the panel skirt to fit around the lower guide post assembly bracket Do not cut through the end panel 9 Test the roll up panel NOTE Verify that the 3 8 threaded rod that secures the cu...

Страница 18: ... If your building is the CD model that includes the 6 mil film cover or you did not purchase the optional ridge vent kit skip this section and continue with the installation of the main cover COVER DIMENSIONS Before you cut the holes in the main cover material for the ridge vent determine how the cover will sit on the frame For some shelters the over the top measurement of the frame is greater tha...

Страница 19: ...g a non permanent marker 2 Measure and mark 3 in from the outside edge of the cover and every 9 consecutively until you have finished the pattern shown below 3 Place the vent hole template on the lines of the pre marked cover stand on the edges of the template and carefully drill vent holes in the cover using a 3 hole saw Adding a scrap piece of wood under the cover for support will help keep cove...

Страница 20: ...ow differs from actual frame Procedure is the same Photo shows the cover film in position to pull over the Moo Tel 2 Along the edge make small holes in the cover at evenly spaced intervals and tie rope or straps to the cover NOTE The ropes or straps must be long enough to reach over the top of the building to the other side Long buildings require additional ropes to prevent tearing the main cover ...

Страница 21: ...ss material Some excess main cover material the material that extends beyond the end rafters should remain in place to more easily re stretch the film if needed 11 Complete the final frame check and install drop down curtain ATTENTION Center the main cover front to back and side to side to ensure that enough cover material is present to lock into the U channel Remove the ropes as the covers are se...

Страница 22: ...e end wall where you want to position the gearbox 103544 Mounting Plate Figure 1 Actual mounting plate may differ from what is shown Gearbox Mounting Holes Axle Hole Plate Mounting Holes FRAME CHECK Before you attach the drop down curtain inspect the frame for sharp edges or fasteners that could damage the curtain or kit components 1 Verify that all frame members are properly secured 2 Verify that...

Страница 23: ... the 2 hole position and continue 12 24 Center of End Rafter Mark Plate Mounting Holes x x End Wall Panels have been removed for clarity Ribbon Board mounted on the outside of the frame x 2 Axle Hole U Channel 6 With the mounting plate attached to the end rafter take the 103496 gearbox and place it against the mounting plate at the desired angle 7 Using a marker trace the edges of the gearbox to m...

Страница 24: ...de of the second rafter using an FA4484 Tek screw Pipe should remain loose in the band clamp Band clamps support the axle conduit at each rafter except the end rafter where the gearbox is mounted 14 Take a section of 131S075 pipe attach it to the first and secure the connection using one Tek screw 15 Slide another band clamp onto the tapered swaged end of the conduit level the conduit and secure t...

Страница 25: ...N CURTAIN continued Locate these parts to prepare the drop down curtain for installation and to attach it to the axle conduit 106816 1 2 pipe conduit CC5505 1 8 curtain cord FA1960 3 16 x 3 eye screw AS5020 pulleys Duct tape Drop down curtain Attach Drop Down Curtain Pulleys Continue with the steps that follow 1 Gather the pulleys and the same quantity of 3 eye screws and move to the inside of the...

Страница 26: ... first plain end over tapered swaged end and tape the conduit joint using duct tape 4 Continue adding conduit sections and taping each joint until the conduit is as long as the curtain panel 5 Complete the curtain conduit installation by cutting the conduit so that it extends from the panel pocket approximately 1 at each end Tapered Swaged End 6 Align the curtain and the installed curtain conduit ...

Страница 27: ...oper curtain operation 13 Drive two 2 FA4482 Tek screws with neo bonded washers 102921 into the axle conduit where the cord is located Do not fully seat the Tek screws to the conduit Allow space to remain between the washer and conduit 14 Verify that the curtain conduit remains against the baseboard and pull the slack from the cord 15 Weave the cord around the Tek screws as shown and tighten the s...

Страница 28: ...to adequately secure the curtain to the baseboard See the diagram below for an example Diagram may show a different frame and curtain assembly INSTALL THE DROP DOWN CURTAIN continued Panel Pocket with Conduit 2 Move to the bottom of the panel and with assistance evenly stretch the panel end to end along the baseboard 3 Take the first section of customer supplied retaining board and place it agains...

Страница 29: ... Ropes The anti billow ropes keep the drop down curtain in place when it is closed or partially open Using the diagrams below complete the anti billow rope installation ATTENTION INSTALL THE ANTI BILLOW ROPE IN SHORT SECTIONS ALONG EACH SIDE TO KEEP THE CURTAIN SECURE IN CASE ONE ROPE BREAKS 1 Beginning at one end rafter take two 2 eye screws and align and attach one to the baseboard and one to th...

Страница 30: ...l the Wind Panel information that follows White dashed line shows the rope laced behind the roll up panel Guide post is not shown INSTALL THE WIND PANEL ACCESSORY OPTIONAL Wind panels protect the drop down curtain at each corner of the shelter When installed these panels allow wind to flow over the corners and around the shelter and help keep the drop down curtain in position Installation is optio...

Страница 31: ...for the kit Skip this section if you did not purchase the additional ridge vent kit Gather the parts Cover and ratchets QH1061 Customer supplied fasteners Due to the different materials used for the ribbon board the customer is responsible for supplying the required fasteners Consult the advice of a qualified professional contractor if needed WARNING To prevent damage and injury do not leave the c...

Страница 32: ...ng Depending on the contents construction of the shelter shelter materials and shelter location the potential for condensation exists ClearSpan offers several items that can be used to alleviate a condensation condition Please contact a ClearSpan representative for additional information For replacement or missing parts call 1 800 245 9881 for assistance NOTE With the exception of Truss Arch build...

Страница 33: ...ion date 07 03 14 CLEARSPAN PREMIUM MOO TELS QUICK START GUIDE 20 Premium Moo Tels Frame shown may differ in length from actual frame 4 5 Sidewall Width 20 0 11 5 Height A B C D Grid Represents 12 Squares FRONT ...

Страница 34: ...AN PREMIUM MOO TELS FRONT PROFILE 20GT166P3 166S064 166S064 102856 End Rafter 102548 Mid Rafter 20G166SS401D 20G166SS401D 102856 End Rafter 102548 Mid Rafter 102856 End Rafter 102548 Mid Rafter 102675 102675 106734 106734 Ground Level ...

Страница 35: ... QH1304 Strut Angle Purlin Assembly 24 0 Length 4 0 Rafter Spacing 3 131S075 3 131S075 1 131P0735 ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WILL RESULT IN A LOOSE SIDE PANEL SHOULD THE ROPE BREAK DURING STRONG WINDS ...

Страница 36: ...illow Rope QH1304 Strut 36 0 Length 4 0 Rafter Spacing 2 131S075 1 131P069 Angle Purlin Assembly ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WILL RESULT IN A LOOSE SIDE PANEL SHOULD THE ROPE BREAK DURING STRONG WINDS ...

Страница 37: ...mbly QH1304 Strut 48 0 Length 4 0 Rafter Spacing Purlin Assembly Angle Purlin Assembly 1 131P0135 ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WILL RESULT IN A LOOSE SIDE PANEL SHOULD THE ROPE BREAK DURING STRONG WINDS ...

Страница 38: ... 0 Rafter Spacing 4 131S075 9 131S075 1 131P0735 Purlin Assembly Angle Purlin Assembly 1 131P0135 ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WILL RESULT IN A LOOSE SIDE PANEL SHOULD THE ROPE BREAK DURING STRONG WINDS ...

Страница 39: ...mbly QH1304 Strut 72 0 Length 4 0 Rafter Spacing Purlin Assembly Angle Purlin Assembly 1 131P0135 ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WILL RESULT IN A LOOSE SIDE PANEL SHOULD THE ROPE BREAK DURING STRONG WINDS ...

Страница 40: ...y Angle Purlin Assembly 15 131S075 1 131P0735 1 131P0135 4 131S075 96 0 Length 4 0 Rafter Spacing ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WILL RESULT IN A LOOSE SIDE PANEL SHOULD THE ROPE BREAK DURING STRONG WINDS ...

Страница 41: ...S CONNECTIONS Drop Down Axle Conduit Middle Rafter Connection View 6 Rafter Ground Post Connection View 3 Purlin Mid Rafter Connection View 2 Purlin End Rafter Connection View 1 View 7 Rafter Angle Purlin Connection View 5 Rafter Strut Connection View 4 ...

Страница 42: ...x4 Board Supplied By Customer 1 x6 Board Supplied By Customer Purlin End Clamp Purlin End Rafter View 1 Purlin End Rafter Connection Rafter 5 16 Nut 5 16 x 2 1 2 Bolt Ground Post 1 x6 Board Supplied By Customer Rafter Purlin Cross Connector Purlin View 2 Purlin Mid Rafter Connection View 3 Rafter Ground Post Connection View 4 Rafter Strut Connection ...

Страница 43: ...ssembly Guide Post Assembly Crank Up Assembly 107923 107923 107923 107923 106755 1066755 Ground Level 16 0 Guide Post Assembly 103395 131P072 103396 131S075 131S075 131P065 1066S099 ATTENTION Construct the end wall frame as shown with the vertical jambs extending above the header 18 to 24 This provides an anchor point for cables if you decide to install them now or in the future Header ...

Страница 44: ...107923 Guide Post Assembly 106755 Wood Screws Tek Screws This Side 1 2 x 5 1 2 Bolt 1 2 Bolt Washer 4 x 4 Supplied By Customer Rafter 2 3 8 Nut Washer End of threaded rod must be below surface of support 3 8 Threaded Rod To Be Cut In Field Guide Post END FRAMING CONNECTION DETAILS ...

Страница 45: ...ded areas above identify where to install the end panel material Measure each area cut a section from the DCC4931 bulk material and attach the material to the end frame For best results cut a rectangular piece of material to cover a section and trim the piece to size after attaching it to the frame ...

Страница 46: ...each area cut a section from the DCC4931 bulk material and attach the material to the end frame For best results cut a rectangular piece of material to cover a section and trim the piece to size after attaching it to the frame Wood Screws FA4652 and washers Do not attach to rafter on this side Tek Screws FA4482 and washers Do not attach to end frame on this side Back View Front View ...

Страница 47: ...Purlin End Rafter View 6 Drop Down Axle Conduit Middle Rafter Connection 2 x4 Board 2 x6 or Supplied By Customer 1 x4 Board Supplied By Customer Rafter Purlin End Clamp 2 1 2 Drop Down Axle Conduit 106734 Rafter Tek Screw and Neo Bonded Washer CONNECTION DROP DOWN CURTAIN ...

Страница 48: ...on date 07 03 14 CLEARSPAN PREMIUM MOO TELS 6 8 3 4 4 0 1 1 1 6 4 5 4 5 1 2 6 8 3 4 4 0 11 16 Over The Top 34 10 3 8 418 3 8 Ground Level 4 5 Ribbon Board Height Do not install above this line MAIN COVER DETAILS ...

Страница 49: ...49 Revision date 07 03 14 CLEARSPAN PREMIUM MOO TELS Space below reserved for customer notes ...

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